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2005 BMW 120i

2005 BMW 120i

Overview

The 2005 BMW 120i, part of the E87 generation, is generally considered a solid vehicle, offering a good balance of performance and practicality. However, like any vehicle of its age, it has specific areas that have seen more attention from owners regarding reliability. This analysis focuses on documented common issues beyond routine maintenance, providing insights into potential concerns for prospective buyers or current owners. The data presented aims to highlight areas that may require inspection or potential repair, categorized by major vehicle systems.


Engine

2.0L N46B20 Naturally Aspirated Inline-4

Oil Leaks (Valve Cover Gasket, Oil Pan Gasket)

  • Symptoms: Visible oil stains under the car, burning oil smell, low oil level.
  • Solution: Replacement of the affected gasket.
  • Cost: $300 - $700

PCV System Failure

  • Symptoms: Rough idle, increased oil consumption, whistling noises from the engine bay, potential for oil leaks.
  • Solution: Replacement of the Positive Crankcase Ventilation (PCV) valve and associated hoses.
  • Cost: $250 - $500

Timing Chain Issues

  • Symptoms: Rattling noise from the front of the engine, especially on startup; check engine light.
  • Solution: Replacement of the timing chain, tensioners, and guides.
  • Cost: $1000 - $2000+

Transmission

6-Speed Manual (Getrag GS6-37BZ)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

6-Speed Automatic (ZF 6HP19)

Mechatronic Unit Failure

  • Symptoms: Harsh shifting, slipping gears, transmission warning light, failure to engage gears.
  • Solution: Repair or replacement of the mechatronic unit.
  • Cost: $1500 - $3000+

Torque Converter Issues

  • Symptoms: Shuddering at low speeds, slipping, delayed engagement.
  • Solution: Replacement of the torque converter.
  • Cost: $1000 - $2000

Suspension

Standard Chassis

Worn Control Arm Bushings

  • Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
  • Solution: Replacement of control arm bushings or the entire control arm assembly.
  • Cost: $400 - $800

Rear Shock Absorber Leaks/Failure

  • Symptoms: Bouncy ride, reduced handling stability, visible fluid leaks from shocks.
  • Solution: Replacement of rear shock absorbers.
  • Cost: $300 - $600

Electrical

General Electrical System

Window Regulator Failure

  • Symptoms: Power windows not operating, slow window movement, grinding noises.
  • Solution: Replacement of the window regulator mechanism.
  • Cost: $200 - $400

ABS/DSC Module Issues

  • Symptoms: ABS and DSC warning lights illuminated on the dashboard, loss of ABS/traction control functionality.
  • Solution: Repair or replacement of the ABS/DSC control module.
  • Cost: $800 - $1500+

Exterior

Body and Trim

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

Interior

Cabin Components

HVAC Blower Motor Resistor Failure

  • Symptoms: Fan only works on highest setting, or not at all.
  • Solution: Replacement of the blower motor resistor.
  • Cost: $100 - $250

Pixelated LCD Displays (Instrument Cluster/Infotainment)

  • Symptoms: Faded or missing segments on the dashboard display or infotainment screen.
  • Solution: Repair or replacement of the affected display unit.
  • Cost: $300 - $800

Summary Verdict

The 2005 BMW 120i (E87) presents a generally reliable ownership experience, particularly with its manual transmission. However, common issues tend to emerge with age, primarily concerning the engine’s oil management systems (PCV, gaskets) and the timing chain, which can be costly to address. Automatic transmissions may require attention to the mechatronic unit or torque converter. Suspension components like control arm bushings and rear shocks are also noted wear items. Electrical gremlins, such as window regulators and ABS modules, can occur. Interior displays may suffer from pixel degradation. Regular maintenance and prompt attention to early symptoms are crucial for maintaining the longevity and reliability of this model.

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