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2005 Chevrolet Blazer

The 2005 Chevrolet Blazer, a compact SUV, offered a blend of utility and affordability during its time. It was praised for its off-road capability (especially the 4x4 models) and relatively simple mechanical design, which made it appealing to DIY mechanics. However, it also faced criticisms for its outdated design compared to newer competitors, fuel economy, and some reliability concerns. The 2005 Blazer came standard with a 4.3L V6 engine producing approximately 190 horsepower and 250 lb-ft of torque. This engine was paired with either a 4L60E 4-speed automatic transmission.

Engine

4.3L V6

  • Failed Fuel Injector Spider
    • Description/Symptoms: The fuel injector spider, a common problem in these engines, is a centrally located injector assembly with individual lines going to each cylinder. When it fails, symptoms include rough idling, misfires, poor fuel economy, and difficulty starting, particularly when the engine is warm.
    • Solution: Replacement of the fuel injector spider assembly with an updated design is the recommended solution. Some owners opt for an aftermarket upgrade to individual injectors.
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found
  • Intake Manifold Gasket Failure
    • Description/Symptoms: The intake manifold gaskets on the 4.3L V6 are prone to leaking, leading to coolant loss, overheating, and potential internal engine damage if left unaddressed.
    • Solution: Replacing the intake manifold gaskets with a quality aftermarket set is the usual fix.
    • Estimated Cost to Fix: $300 - $700+
    • Recalls: None Found
  • Distributor Problems
    • Description/Symptoms: The distributor in the 4.3L engine can have issues with the distributor gear wearing down and the distributor housing cracking or warping. Symptoms can include misfires, difficulty starting, and stalling.
    • Solution: Replacing the distributor assembly.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found

Transmission

4L60E 4-Speed Automatic

  • Slipping and Erratic Shifting
    • Description/Symptoms: The 4L60E transmission is known to develop issues with slipping between gears, erratic shifting, and delayed engagement, especially as mileage increases. This can be caused by worn clutches, valve body issues, or solenoid failures.
    • Solution: A transmission rebuild or replacement is often necessary. Depending on the severity, a valve body replacement or solenoid replacement may suffice.
    • Estimated Cost to Fix: $1,500 - $3,500+ for a rebuild or replacement. $200 - $800 for component repairs.
    • Recalls: None Found
  • Hard Shifts
    • Description/Symptoms: The 4L60E transmission may shift hard between gears.
    • Solution: A transmission rebuild or replacement is often necessary. Depending on the severity, a valve body replacement or solenoid replacement may suffice.
    • Estimated Cost to Fix: $1,500 - $3,500+ for a rebuild or replacement. $200 - $800 for component repairs.
    • Recalls: None Found
  • Torque Converter Failure
    • Description/Symptoms: The torque converter can fail, causing shuddering at low speeds, stalling, or complete loss of drive.
    • Solution: Replacement of the torque converter and potentially flushing the transmission fluid.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Suspension

  • Worn Ball Joints and Tie Rod Ends
    • Description/Symptoms: Premature wear of ball joints and tie rod ends can cause loose steering, clunking noises, and uneven tire wear.
    • Solution: Replacement of worn ball joints and tie rod ends, followed by a wheel alignment.
    • Estimated Cost to Fix: $200 - $600+ per corner (depending on whether upper, lower, inner, or outer components are replaced).
    • Recalls: None Found
  • Leaf Spring Sagging (Rear)
    • Description/Symptoms: The rear leaf springs can sag over time, leading to a lower ride height, reduced load-carrying capacity, and a harsher ride.
    • Solution: Replacement of the leaf springs.
    • Estimated Cost to Fix: $400 - $800+ (for both sides).
    • Recalls: None Found

Electrical

  • Faulty Fuel Pump
    • Description/Symptoms: The fuel pump can fail, leading to hard starting, stalling, or complete loss of fuel delivery.
    • Solution: Replacement of the fuel pump.
    • Estimated Cost to Fix: $300 - $700+
    • Recalls: None Found
  • Instrument Cluster Issues
    • Description/Symptoms: The instrument cluster is known to have issues with the gauges malfunctioning. Speedometer failure is common.
    • Solution: Replace the instrument cluster with a new or refurbished unit.
    • Estimated Cost to Fix: $200 - $600+
    • Recalls: None Found
  • Power Window Motor Failure
    • Description/Symptoms: The power window motors can fail, preventing the window from going up or down.
    • Solution: Replacement of the power window motor.
    • Estimated Cost to Fix: $150 - $400+
    • Recalls: None Found

Exterior

  • Rust
    • Description/Symptoms: Rust is common, especially in areas with road salt use. Common areas include rocker panels, wheel wells, and the frame.
    • Solution: Rust repair or panel replacement. Frame rust can be a serious safety issue.
    • Estimated Cost to Fix: Highly variable, depending on the severity and location. Can range from $200 for minor repairs to $2,000+ for major rust remediation.
    • Recalls: None Found

Interior

  • Cracked Dashboard
    • Description/Symptoms: The dashboard is prone to cracking, especially in warmer climates.
    • Solution: Replacement of the dashboard or installation of a dash cover.
    • Estimated Cost to Fix: $200 - $800+ for replacement, $50 - $150 for a dash cover.
    • Recalls: None Found
  • Loose or Broken Trim Pieces
    • Description/Symptoms: Interior trim pieces can become loose or break, particularly around the door panels and center console.
    • Solution: Replacement or repair of the trim pieces.
    • Estimated Cost to Fix: $50 - $200+ (depending on the specific piece).
    • Recalls: None Found

Summary

The 2005 Chevrolet Blazer, while a capable and affordable SUV in its day, suffers from a range of issues common to vehicles of its age. Engine problems, particularly with the fuel injection system and intake manifold gaskets, are prevalent. Transmission issues with the 4L60E are also a significant concern. Suspension wear and electrical gremlins add to the potential ownership costs. Rust, especially in colder climates, can be a major factor. The severity of these issues can range from minor inconveniences to major repairs costing several thousand dollars, so potential buyers should have a thorough inspection performed by a qualified mechanic before purchasing.

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