2005 Chrysler Voyager

The 2005 Chrysler Voyager is a minivan known for its affordability and spaciousness. While it offers practicality, it’s also known to have a fair share of issues. Engine options included a 2.4L inline-4 producing 150 hp and 165 lb-ft of torque, and a 3.3L V6 producing 180 hp and 210 lb-ft of torque. The 3.3L was generally preferred for its smoother power delivery and ability to handle a fully loaded van. Owners often appreciated the Voyager’s comfortable ride and easy maneuverability, but fuel economy and reliability were common complaints.

Engine

2.4L Inline-4

• Oil Leaks
  • Description/Symptoms: Oil leaks can occur from various places, including the valve cover gasket, oil pan gasket, and rear main seal. Symptoms include visible oil drips, a burning oil smell, and low oil levels.
  • Solution: Replacing the leaking gasket or seal.
  • Estimated Cost to Fix: $80 - $300+
  • Recalls: None Found

3.3L V6

• Intake Manifold Gasket Leaks
  • Description/Symptoms: Leaks from the intake manifold gasket can cause coolant to enter the engine, leading to overheating, coolant loss, and white smoke from the exhaust.
  • Solution: Replacing the intake manifold gasket.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Crankshaft Position Sensor Failure
  • Description/Symptoms: The engine might stall unexpectedly or fail to start. The check engine light will likely illuminate.
  • Solution: Replacing the crankshaft position sensor.
  • Estimated Cost to Fix: $100 - $250+
  • Recalls: None Found

Transmission

All Transmissions

• Transmission Slipping/Rough Shifting
  • Description/Symptoms: Difficulty shifting between gears, delayed engagement, and harsh or jerky shifts.
  • Solution: Often requires a transmission rebuild or replacement, although sometimes a fluid change and filter replacement can help alleviate minor issues.
  • Estimated Cost to Fix: $150 - $300 (fluid and filter) or $1500 - $4000+ (rebuild/replacement)
  • Recalls: None Found

Suspension

• Worn Struts/Shocks
  • Description/Symptoms: Bouncy ride, poor handling, excessive body roll in corners, and uneven tire wear.
  • Solution: Replacing the worn struts and shocks.
  • Estimated Cost to Fix: $200 - $600+ per axle
  • Recalls: None Found
• Worn Ball Joints/Tie Rod Ends
  • Description/Symptoms: Clunking noises from the front suspension, loose steering, and uneven tire wear.
  • Solution: Replacing the worn ball joints and/or tie rod ends.
  • Estimated Cost to Fix: $150 - $400+ per side
  • Recalls: None Found

Electrical

• Power Door Issues
  • Description/Symptoms: Power sliding doors may fail to open or close properly, or make unusual noises.
  • Solution: Diagnosing the issue could involve door motor replacement, electrical repairs to the harness, or replacing the door control module.
  • Estimated Cost to Fix: $200 - $800+
  • Recalls: None Found
• Power Window Motor Failure
  • Description/Symptoms: Power windows may stop working or operate intermittently.
  • Solution: Replacing the faulty power window motor.
  • Estimated Cost to Fix: $150 - $400+ per window
  • Recalls: None Found

Exterior

• Rusting of Rear Hatch
  • Description/Symptoms: Rust development along the lower edge of the rear hatch. This is especially common in areas with road salt.
  • Solution: Rust removal, body work, and repainting or replacing the hatch if the rust is severe.
  • Estimated Cost to Fix: $200 - $1000+ depending on severity
  • Recalls: None Found

Interior

• Headliner Sagging
  • Description/Symptoms: The headliner fabric detaches from the backing and sags down.
  • Solution: Re-gluing the headliner fabric or replacing the entire headliner.
  • Estimated Cost to Fix: $150 - $500+
  • Recalls: None Found

Summary The 2005 Chrysler Voyager can be an affordable option for those needing a minivan. However, potential buyers should be aware of the common issues. Engine problems, particularly with leaks and sensor failures, are common. Transmission issues can be costly, and suspension wear can affect ride quality and handling. Electrical gremlins, especially with the power doors and windows, are also frequently reported. While some repairs are relatively inexpensive, others can be significant, making it important to thoroughly inspect a used Voyager before purchasing and factor in potential repair costs.