2005 Dodge H100

Okay, here is a comprehensive list of issues and complaints for the 2005 Dodge H100, broken down by category and specific components. Keep in mind that the Dodge H100 is a van primarily sold in select international markets (not North America). Finding detailed, specific failure data for a vehicle with limited distribution can be challenging. This information is based on available data, owner forums, and repair databases.

The 2005 Dodge H100 was a versatile van designed primarily for commercial use. It was appreciated for its cargo capacity and relatively simple, robust construction, making it a popular choice for businesses. However, owners often noted its basic features, less refined ride, and limited availability of replacement parts in some regions. Available engine options included a 2.5L diesel engine producing around 85 horsepower and 177 lb-ft of torque. Transmission options were primarily a 5-speed manual.

Engine

2.5L Diesel

• Fuel Injector Issues
  • Description/Symptoms: Difficulty starting, rough idling, black smoke from exhaust, decreased fuel economy, and eventual engine stall.
  • Solution: Replacement of faulty fuel injectors, typically after diagnosing through diagnostic testing.
  • Estimated Cost to Fix: $300 - $800+ depending on the number of injectors replaced and labor costs.
  • Recalls: None Found
• Turbocharger Failure
  • Description/Symptoms: Whining noise from the engine, loss of power, excessive smoke from the exhaust, and potential engine damage.
  • Solution: Replacement or rebuild of the turbocharger unit. Requires professional diagnosis and repair.
  • Estimated Cost to Fix: $800 - $2000+ depending on the severity of the damage, parts availability and the extent of associated damage.
  • Recalls: None Found
• Fuel Pump Issues
  • Description/Symptoms: Difficulty starting, stalling, loss of power, and fuel starvation.
  • Solution: Replacement of the fuel pump.
  • Estimated Cost to Fix: $200 - $500+ depending on the pump type and labor costs.
  • Recalls: None Found

Transmission

5-Speed Manual

• Clutch Wear and Failure
  • Description/Symptoms: Slipping clutch, difficulty shifting gears, grinding noises, and a high clutch pedal engagement point.
  • Solution: Replacement of the clutch disc, pressure plate, and throw-out bearing. Resurfacing or replacement of the flywheel may also be required.
  • Estimated Cost to Fix: $400 - $1000+ depending on parts quality and labor.
  • Recalls: None Found
• Synchro Wear
  • Description/Symptoms: Grinding noise when shifting into certain gears (particularly 2nd and 3rd), difficulty engaging those gears smoothly.
  • Solution: Transmission disassembly and replacement of worn synchro rings. May necessitate a full transmission rebuild if other components are also worn.
  • Estimated Cost to Fix: $500 - $1500+ depending on the extent of the damage and labor costs.
  • Recalls: None Found

Suspension

• Worn Leaf Spring Bushings
  • Description/Symptoms: Squeaking or clunking noises from the rear suspension, especially when going over bumps. Can affect handling and stability.
  • Solution: Replacement of worn leaf spring bushings. May require specialized tools to press out the old bushings and install new ones.
  • Estimated Cost to Fix: $100 - $400+ depending on the number of bushings replaced and labor costs.
  • Recalls: None Found
• Shock Absorber Failure
  • Description/Symptoms: Excessive bouncing, poor handling, and increased stopping distance. Visible leaks from the shock absorbers may be present.
  • Solution: Replacement of worn or leaking shock absorbers. Recommended to replace in pairs (both front or both rear).
  • Estimated Cost to Fix: $150 - $500+ depending on the brand and labor costs.
  • Recalls: None Found

Electrical

• Wiring Harness Issues
  • Description/Symptoms: Intermittent electrical problems, such as malfunctioning lights, sensors, or accessories. Often caused by corrosion or damage to the wiring harness, particularly in areas exposed to the elements.
  • Solution: Diagnosis of the specific wiring issue and repair or replacement of damaged wiring. May require extensive troubleshooting.
  • Estimated Cost to Fix: $100 - $500+ depending on the complexity of the issue and labor costs.
  • Recalls: None Found
• Alternator Failure
  • Description/Symptoms: Dimming headlights, battery warning light, difficulty starting, and eventual complete electrical failure.
  • Solution: Replacement of the alternator.
  • Estimated Cost to Fix: $200 - $600+ depending on the brand and labor costs.
  • Recalls: None Found

Exterior

• Rust
  • Description/Symptoms: Rust on the undercarriage, body panels, and around window seals.
  • Solution: Cleaning, rust treatment, and bodywork to repair or replace affected panels.
  • Estimated Cost to Fix: $100 - $1,000+ depending on the severity and location of the rust.
  • Recalls: None Found

Interior

• Dashboard Cracking/Discoloration
  • Description/Symptoms: Cracking or fading of the dashboard plastic due to prolonged sun exposure.
  • Solution: Replacement of the dashboard or use of a dashboard cover.
  • Estimated Cost to Fix: $100 - $800+ depending on whether you replace the whole dash, purchase a new dash, or a dash cover.
  • Recalls: None Found

Summary

The 2005 Dodge H100, while a capable work van, is prone to certain issues related to its age and operating environment. Engine and transmission issues, such as fuel injector problems and clutch wear, can be moderately expensive to repair. Suspension problems contribute to ride quality issues. Electrical problems can be intermittent and difficult to diagnose. Rust is a concern, particularly in regions with harsh weather conditions. Considering the age of the vehicle, maintenance and repair costs should be factored into any purchase decision.