2005 Ford E-250
Introduction: The 2005 Ford E-250 is a full-size van that offers a variety of powertrain options. The standard engine is a 4.6L V8 producing 225 horsepower and 293 lb-ft of torque. Optional engine options include a 5.4L V8 producing 255 horsepower and 355 lb-ft of torque, and a 6.8L V10 producing 305 horsepower and 420 lb-ft of torque. Transmission options include a 4-speed automatic, a 5-speed automatic, and a 6-speed manual.
Engine 4.6L V8
Intake Manifold Gasket Failure: Description/Symptoms: Coolant leaks, overheating, reduced engine power Solution: Replace intake manifold gaskets Estimated Cost to Fix: $600 - $1,000 Recalls: None Found
Timing Chain Tensioner Failure: Description/Symptoms: Engine noise, loss of power, check engine light Solution: Replace timing chain tensioner Estimated Cost to Fix: $400 - $600 Recalls: None Found
5.4L V8
Spark Plug Blowout: Description/Symptoms: Misfiring, rough idle, reduced engine power Solution: Replace spark plugs and inspect cylinder head for damage Estimated Cost to Fix: $300 - $600+ Recalls: None Found
Oil Leak from Rear Main Seal: Description/Symptoms: Oil leak from the back of the engine Solution: Replace rear main seal Estimated Cost to Fix: $600 - $1,000+ Recalls: None Found
6.8L V10
Head Gasket Failure: Description/Symptoms: Coolant leaks, overheating, white smoke from exhaust Solution: Replace head gaskets Estimated Cost to Fix: $1,500 - $2,500+ Recalls: 04V440000, 05V042000
Fuel Injector Failure: Description/Symptoms: Engine misfiring, loss of power, rough idle Solution: Replace fuel injectors Estimated Cost to Fix: $500 - $1,000 Recalls: None Found
Transmission 4-Speed Automatic
Torque Converter Failure: Description/Symptoms: Shuddering, slipping, loss of power Solution: Replace torque converter Estimated Cost to Fix: $1,000 - $2,000+ Recalls: None Found
Transmission Control Module Failure: Description/Symptoms: Transmission not shifting properly, check engine light Solution: Replace transmission control module Estimated Cost to Fix: $300 - $600 Recalls: None Found
5-Speed Automatic
Overdrive Solenoid Failure: Description/Symptoms: Transmission slipping out of overdrive gear Solution: Replace overdrive solenoid Estimated Cost to Fix: $300 - $500 Recalls: None Found
Valve Body Failure: Description/Symptoms: Erratic shifting, harsh shifts, no power in gear Solution: Replace valve body Estimated Cost to Fix: $500 - $1,000+ Recalls: 05E011000
Suspension
Front Sway Bar Links: Description/Symptoms: Clunking noise when going over bumps Solution: Replace sway bar links Estimated Cost to Fix: $100 - $200 Recalls: None Found
Rear Leaf Springs: Description/Symptoms: Sagging rear end, reduced load capacity Solution: Replace leaf springs Estimated Cost to Fix: $500 - $1,000 Recalls: None Found
Electrical
Alternator Failure: Description/Symptoms: Dimming lights, electrical system malfunction Solution: Replace alternator Estimated Cost to Fix: $300 - $500 Recalls: 05E008000
Starter Motor Failure: Description/Symptoms: Engine won’t start, clicking noise when trying to start Solution: Replace starter motor Estimated Cost to Fix: $200 - $400 Recalls: None Found
Exterior
Rust: Description/Symptoms: Corrosion on body panels, frame, and undercarriage Solution: Repair and treat affected areas Estimated Cost to Fix: Varies depending on severity Recalls: None Found
Door Latch Failure: Description/Symptoms: Doors not latching properly, difficulty opening or closing doors Solution: Replace door latches Estimated Cost to Fix: $100 - $300 Recalls: None Found
Interior
Dash Panel Cracking: Description/Symptoms: Cracks forming on the dashboard Solution: Replace dash panel Estimated Cost to Fix: $500 - $1,000 Recalls: None Found
Carpet Staining: Description/Symptoms: Stains and discoloration on the carpet Solution: Clean or replace carpet Estimated Cost to Fix: $200 - $500 Recalls: None Found
Summary: The 2005 Ford E-250 has a range of engine and transmission options, offering versatility for different needs. However, it has several potential issues, including engine component failures, transmission problems, and electrical malfunctions. The severity and cost of repairs can vary depending on the specific issue and the extent of the damage.