2005 Ford F-350 Super Duty

Introduction:

The 2005 Ford F-350 Super Duty is a heavy-duty pickup truck known for its exceptional towing and payload capabilities. It is offered with a wide range of engine and transmission options, including gasoline and diesel engines mated to manual or automatic transmissions. While the F-350 is praised for its power and durability, it has faced some common issues over the years.

Engine

6.0L Power Stroke Diesel

• Head Bolt Failure:
  • Description/Symptoms: Engine overheating, loss of coolant, white smoke, failure to start
  • Solution: Replacement of head bolts and head gaskets
  • Estimated Cost to Fix: $2,000 - $4,000+
• EGR Cooler Failure:
  • Description/Symptoms: Decreased engine performance, reduced fuel efficiency, white smoke
  • Solution: Replacement of EGR cooler
  • Estimated Cost to Fix: $500 - $1,200
• Injector Failure:
  • Description/Symptoms: Hard starting, rough idling, decreased performance
  • Solution: Replacement of faulty injectors
  • Estimated Cost to Fix: $300 - $600 per injector

7.3L Power Stroke Diesel

• No Issues Found

5.4L Triton V8 Gasoline

• Spark Plug Failure:
  • Description/Symptoms: Misfiring, decreased fuel efficiency, engine knocking
  • Solution: Replacement of spark plugs
  • Estimated Cost to Fix: $100 - $300
• Intake Manifold Gasket Failure:
  • Description/Symptoms: Engine overheating, coolant leaks, decreased performance
  • Solution: Replacement of intake manifold gasket
  • Estimated Cost to Fix: $500 - $900

Transmission

TorqShift 5R110W Automatic

• Shifting Problems:
  • Description/Symptoms: Hesitation, delayed shifts, rough shifting
  • Solution: Software update, transmission fluid replacement, or internal component replacement
  • Estimated Cost to Fix: $500 - $1,500+
• Torque Converter Shudder:
  • Description/Symptoms: Vibration during acceleration
  • Solution: Replacement of torque converter
  • Estimated Cost to Fix: $900 - $1,800

Suspension

• Leaf Spring Failure:
  • Description/Symptoms: Sagging suspension, decreased ride quality, handling issues
  • Solution: Replacement of leaf springs
  • Estimated Cost to Fix: $400 - $800 for all four wheels
• Ball Joint Failure:
  • Description/Symptoms: Clunking noises, steering problems, premature tire wear
  • Solution: Replacement of ball joints
  • Estimated Cost to Fix: $200 - $400 per wheel

Electrical

• Battery Drain:
  • Description/Symptoms: Slow starting, dead battery, warning lights
  • Solution: Diagnosis and repair of electrical system, including alternator or voltage regulator replacement
  • Estimated Cost to Fix: $200 - $600+
• Electrical Gremlins:
  • Description/Symptoms: Intermittent or malfunctioning electrical components, such as lights, gauges, or windows
  • Solution: Diagnosis and repair of electrical system, including wiring harness replacement
  • Estimated Cost to Fix: $300 - $1,000+

Exterior

• Door Handle Failure:
  • Description/Symptoms: Difficulty opening or closing doors
  • Solution: Replacement of door handles
  • Estimated Cost to Fix: $100 - $200 per door

Interior

• Carpet Odor:
  • Description/Symptoms: Unpleasant smells emanating from the carpet
  • Solution: Carpet cleaning or replacement
  • Estimated Cost to Fix: $200 - $600
• Seat Belt Retractor Failure:
  • Description/Symptoms: Inability to retract seat belts
  • Solution: Replacement of seat belt retractors
  • Estimated Cost to Fix: $300 - $500 per seat

Summary

The 2005 Ford F-350 Super Duty is a powerful and capable truck, but it has faced some significant issues over the years, particularly with its 6.0L Power Stroke diesel engine. Head bolt failure, EGR cooler failure, and injector failure are common concerns that can lead to costly repairs. The transmission also suffers from occasional shifting problems and torque converter shudder. Other issues include suspension components, electrical gremlins, door handle failure, and interior problems such as carpet odor and seat belt retractor failure. The severity of these issues can vary depending on usage, maintenance, and individual vehicle history. It is important for potential buyers to be aware of these common problems and factor in the potential cost of repairs when considering a used F-350.