2006 Dodge Sprinter 3500

Introduction:

The 2006 Dodge Sprinter 3500 is a full-size van offered with two engine options and two transmission options. The 2.7L CRD diesel engine produces 154 horsepower and 243 lb-ft of torque. The 3.5L V6 gasoline engine produces 250 horsepower and 243 lb-ft of torque. Both engines can be paired with either a 5-speed automatic transmission or a 6-speed manual transmission. The Sprinter 3500 is known for its spacious interior, powerful engines, and rugged construction. However, it has also been known to experience some issues, which we will cover in this comprehensive list.

Engine

2.7L CRD Diesel

• EGR Valve Failure:
  • Description/Symptoms: The EGR valve fails, causing the engine to run poorly and produce excessive emissions.
  • Solution: Replace the EGR valve.
  • Estimated Cost to Fix: $500 - $1000+
  • Recalls: None Found
• Turbocharger Failure:
  • Description/Symptoms: The turbocharger fails, causing a loss of power and increased engine noise.
  • Solution: Replace the turbocharger.
  • Estimated Cost to Fix: $1500 - $3000+
  • Recalls: None Found

3.5L V6 Gasoline

• Intake Manifold Gasket Failure:
  • Description/Symptoms: The intake manifold gasket fails, causing a vacuum leak and decreased engine performance.
  • Solution: Replace the intake manifold gasket.
  • Estimated Cost to Fix: $300 - $500
  • Recalls: None Found
• Ignition Coil Failure:
  • Description/Symptoms: The ignition coil fails, causing a misfire and decreased engine performance.
  • Solution: Replace the ignition coil.
  • Estimated Cost to Fix: $100 - $300 per coil
  • Recalls: None Found

Transmission

5-Speed Automatic

• Transmission Slipping:
  • Description/Symptoms: The transmission slips and fails to engage gears properly.
  • Solution: Replace the transmission or have it rebuilt.
  • Estimated Cost to Fix: $2000 - $4000+
  • Recalls: None Found
• Torque Converter Failure:
  • Description/Symptoms: The torque converter fails, causing the transmission to overheat and slip.
  • Solution: Replace the torque converter.
  • Estimated Cost to Fix: $1500 - $2500+
  • Recalls: None Found

6-Speed Manual

• Clutch Failure:
  • Description/Symptoms: The clutch fails, making it difficult to shift gears or causing the transmission to slip.
  • Solution: Replace the clutch.
  • Estimated Cost to Fix: $800 - $1500
  • Recalls: None Found
• Synchro Failure:
  • Description/Symptoms: The synchronizers in the transmission fail, making it difficult to shift gears.
  • Solution: Replace the failed synchronizers.
  • Estimated Cost to Fix: $500 - $1000 per synchro
  • Recalls: None Found

Suspension

• Front Suspension Strut Failure:
  • Description/Symptoms: The front suspension struts fail, causing the vehicle to ride rough and handle poorly.
  • Solution: Replace the front suspension struts.
  • Estimated Cost to Fix: $500 - $1000 per strut
  • Recalls: None Found
• Rear Leaf Spring Failure:
  • Description/Symptoms: The rear leaf springs fail, causing the vehicle to sag and handle poorly.
  • Solution: Replace the rear leaf springs.
  • Estimated Cost to Fix: $500 - $1000 per spring
  • Recalls: None Found

Electrical

• Battery Failure:
  • Description/Symptoms: The battery fails, preventing the vehicle from starting.
  • Solution: Replace the battery.
  • Estimated Cost to Fix: $100 - $200
  • Recalls: Recalls: 06V265000, 08V304000, 08V329000, 11V244000, 11V558000, 12V503000, 14V383000
• Alternator Failure:
  • Description/Symptoms: The alternator fails, preventing the battery from being charged.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $500 - $700
  • Recalls: None Found

Exterior

• Rust on Body Panels:
  • Description/Symptoms: Rust forms on the body panels, especially around the wheel arches and lower panels.
  • Solution: Repair or replace the rusted body panels.
  • Estimated Cost to Fix: Varies depending on severity
  • Recalls: None Found
• Sliding Door Failure:
  • Description/Symptoms: The sliding door fails to open or close properly.
  • Solution: Repair or replace the sliding door mechanism.
  • Estimated Cost to Fix: $500 - $1000
  • Recalls: 06V265000, 14V383000

Interior

• Dashboard Fade:
  • Description/Symptoms: The dashboard material fades and cracks over time.
  • Solution: Replace the dashboard or use a cover.
  • Estimated Cost to Fix: $500 - $1000
  • Recalls: None Found
• HVAC System Malfunction:
  • Description/Symptoms: The HVAC system fails to heat or cool the cabin properly.
  • Solution: Diagnose and repair the HVAC system.
  • Estimated Cost to Fix: Varies depending on the issue
  • Recalls: None Found

Summary

The 2006 Dodge Sprinter 3500 is a generally reliable vehicle, but it has been known to experience some issues. The engine and transmission issues are considered moderate in severity and cost, while the suspension, electrical, exterior, and interior issues are mostly minor and inexpensive to fix. However, it’s important to note that these issues can vary depending on factors such as driving habits, maintenance, and the specific vehicle in question.