2006 Ford E-350 Super Duty

Introduction:

The 2006 Ford E-350 Super Duty is a full-size van offered in a wide range of configurations for various commercial and recreational purposes. It features a powerful 6.0L Power Stroke diesel engine with 325 horsepower and 560 lb-ft of torque, paired with a heavy-duty 5R110 five-speed automatic transmission. The E-350 Super Duty is praised for its durability, spacious interior, and towing capabilities, but it has also been subject to several reported issues.

Engine:

• 6.0L Power Stroke Diesel
  • Fuel Injector Failure: The metal sleeves around the fuel injectors can become corroded, causing the injectors to leak and potentially damage the engine.
    • Solution: Replace the fuel injectors and sleeves.
    • Estimated Cost to Fix: $2,000 - $4,000+
    • Recalls: 07V446000, 08V071000, 09V009000
  • Turbocharger Failure: The turbocharger can fail prematurely due to oil starvation or excessive exhaust temperatures.
    • Solution: Replace the turbocharger and related hoses.
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found
  • Exhaust Gas Recirculation (EGR) Cooler Failure: The EGR cooler can leak or fail, leading to coolant loss and engine performance issues.
    • Solution: Replace the EGR cooler.
    • Estimated Cost to Fix: $500 - $1,200+
    • Recalls: None Found

Transmission:

• 5R110 Five-Speed Automatic
  • Slipping or Shuddering: The transmission may slip or shudder during gear changes, indicating internal wear or fluid issues.
    • Solution: Rebuild or replace the transmission.
    • Estimated Cost to Fix: $2,500 - $4,000+
    • Recalls: None Found
  • Overheating: The transmission may overheat under heavy loads or prolonged towing, potentially leading to failure.
    • Solution: Install an auxiliary transmission cooler.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found

Suspension:

• Leaf Spring Breakage: The rear leaf springs can break under heavy loads or rough road conditions. * Solution: Replace the leaf springs. * Estimated Cost to Fix: $600 - $1,200+ * Recalls: None Found
  • Shock Absorber Failure: The shock absorbers can wear out prematurely, leading to poor handling and reduced ride comfort.
    • Solution: Replace the shock absorbers.
    • Estimated Cost to Fix: $400 - $800+
    • Recalls: None Found

Electrical:

• Alternator Failure: The alternator can fail prematurely, leading to battery discharge and electrical system issues. * Solution: Replace the alternator. * Estimated Cost to Fix: $300 - $600+ * Recalls: None Found
  • Starter Failure: The starter can fail to engage or turn over the engine.
    • Solution: Replace the starter.
    • Estimated Cost to Fix: $250 - $500+
    • Recalls: None Found

Exterior:

• Rust Prone: The body panels, especially around the wheel wells and undercarriage, are prone to rust and corrosion. * Solution: Regular rust protection and maintenance. * Estimated Cost to Fix: Varies depending on severity. * Recalls: None Found
  • Headlight Bulb Failure: The headlight bulbs can burn out prematurely, reducing visibility at night.
    • Solution: Replace the headlight bulbs.
    • Estimated Cost to Fix: $20 - $100+
    • Recalls: None Found

Interior:

• Dash Panel Cracking: The plastic dash panel around the instrument cluster can crack or warp over time. * Solution: Replace the dash panel. * Estimated Cost to Fix: $300 - $600+ * Recalls: None Found
  • Power Window Failure: The power window motors or switches can fail, preventing the windows from operating.
    • Solution: Replace the window motor or switch.
    • Estimated Cost to Fix: $150 - $300+
    • Recalls: None Found

Summary:

Overall, the 2006 Ford E-350 Super Duty has several reported issues that can be costly to fix. The engine and transmission problems are the most significant, with potential expenses ranging from $1,500 to over $4,000. The other issues are less severe and typically require smaller repairs, but they can still add up over time. It’s important to note that these issues do not affect all vehicles, and many owners report satisfactory experiences with the E-350 Super Duty. However, potential buyers should be aware of these potential problems and factor them into their purchase decision.