2006 Ford Expedition

Introduction

The 2006 Ford Expedition is a full-size SUV available with two engine options: a 4.6L V8 and a 5.4L V8. Both engines are paired with a 6-speed automatic transmission. The Expedition offers a spacious interior and powerful towing capabilities but has been known to experience certain issues.

Engine

4.6L V8

• Valve Timing Solenoid Failure:
  • Description/Symptoms: Engine misfires, rough idle, reduced power
  • Solution: Replace valve timing solenoid
  • Estimated Cost to Fix: $500 - $1000+
  • Recalls: 06V061000, 06V657000
• Intake Manifold Runner Control Valve Failure:
  • Description/Symptoms: Stalling, poor acceleration, rough idle
  • Solution: Replace intake manifold runner control valve
  • Estimated Cost to Fix: $300 - $500+
• Spark Plug Failure:
  • Description/Symptoms: Misfires, engine knocking, reduced fuel economy
  • Solution: Replace spark plugs
  • Estimated Cost to Fix: $100 - $300+

5.4L V8

• Spark Plug Ejection:
  • Description/Symptoms: Engine misfires, rough idle, increased emissions
  • Solution: Replace spark plugs with updated design
  • Estimated Cost to Fix: $500 - $800+
  • Recalls: 14S10, 14S11
• Crankshaft Position Sensor Failure:
  • Description/Symptoms: No start condition, intermittent stalls
  • Solution: Replace crankshaft position sensor
  • Estimated Cost to Fix: $200 - $400+
• Camshaft Phaser Failure:
  • Description/Symptoms: Engine knocking, rough idle, reduced power
  • Solution: Replace camshaft phaser
  • Estimated Cost to Fix: $1000 - $2000+

Transmission

6-Speed Automatic

• Torque Converter Lockup Clutch Failure:
  • Description/Symptoms: Shuddering or vibration upon acceleration, loss of power
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1000 - $2000+
  • Recalls: 19V633000
• Transmission Fluid Leak:
  • Description/Symptoms: Leaking fluid from transmission pan or lines
  • Solution: Repair or replace leaky part
  • Estimated Cost to Fix: $200 - $500+
• Solenoid Failure:
  • Description/Symptoms: Harsh shifting, slipping, loss of gears
  • Solution: Replace solenoid
  • Estimated Cost to Fix: $500 - $1000+

Suspension

• Rear Air Suspension Compressor Failure:
  • Description/Symptoms: Rear suspension sags or becomes uneven
  • Solution: Replace air compressor
  • Estimated Cost to Fix: $800 - $1500+
• Front Control Arm Bushing Wear:
  • Description/Symptoms: Clunking or rattling noise from front suspension, misalignment
  • Solution: Replace control arm bushings
  • Estimated Cost to Fix: $200 - $400+
• Rear Differential Pinion Shaft Seal Leak:
  • Description/Symptoms: Leaking fluid from rear differential
  • Solution: Replace pinion shaft seal
  • Estimated Cost to Fix: $300 - $600+

Electrical

• Tail Light Assembly Moisture:
  • Description/Symptoms: Condensation or moisture buildup inside tail light lenses
  • Solution: Replace tail light assemblies with updated design
  • Estimated Cost to Fix: $200 - $400+
• Headlight Aim Sensor Failure:
  • Description/Symptoms: Headlights aim too high or too low
  • Solution: Replace headlight aim sensor
  • Estimated Cost to Fix: $200 - $400+
• Ignition Coil Failure:
  • Description/Symptoms: Misfires, rough idle, reduced power
  • Solution: Replace ignition coil(s)
  • Estimated Cost to Fix: $100 - $200+ per coil

Exterior

• Front Bumper Chrome Peeling:
  • Description/Symptoms: Chrome plating on front bumper peels or flakes off
  • Solution: Repaint bumper
  • Estimated Cost to Fix: $500 - $1000+
• Sunroof Drain Plugs Clogging:
  • Description/Symptoms: Sunroof leaks water into interior
  • Solution: Clear or replace clogged drain plugs
  • Estimated Cost to Fix: $100 - $200+
• Rear Hatch Struts Failure:
  • Description/Symptoms: Rear hatch does not open or close smoothly
  • Solution: Replace rear hatch struts
  • Estimated Cost to Fix: $200 - $400+

Interior

• Heater Core Leak:
  • Description/Symptoms: Coolant leak inside cabin, sweet smell, fogging windshield
  • Solution: Replace heater core
  • Estimated Cost to Fix: $800 - $1500+
• Seat Belt Retractor Failure:
  • Description/Symptoms: Seat belt does not retract properly
  • Solution: Replace seat belt retractor
  • Estimated Cost to Fix: $200 - $400+
• Center Console Lid Breakage:
  • Description/Symptoms: Center console lid hinge breaks or cracks
  • Solution: Replace center console lid
  • Estimated Cost to Fix: $100 - $200+

Summary

The 2006 Ford Expedition has experienced a range of issues across various components, including the engine, transmission, suspension, electrical, exterior, and interior. Some of the more severe and costly issues include valve timing solenoid failure, crankshaft position sensor failure, torque converter lockup clutch failure, and heater core leak. The severity and cost of these issues can vary depending on the specific problem and its underlying cause. Potential buyers and owners should be aware of these potential issues and factor them into their decision-making or repair planning.