2006 Saturn Relay

The 2006 Saturn Relay is a minivan that offered versatility and functionality for families. It came standard with a 3.5L V6 engine, producing 200 horsepower and 220 lb-ft of torque, paired with a 4-speed automatic transmission. While owners often appreciated the Relay’s spacious interior and comfortable ride, common complaints revolved around reliability issues and build quality. Some disliked its generic styling and perceived lack of refinement compared to competitors.

Engine

3.5L V6

• Intake Manifold Gasket Failure
  • Description/Symptoms: Engine misfires, rough idle, vacuum leak, possible check engine light.
  • Solution: Replace the intake manifold gasket.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found
• Coolant Leaks
  • Description/Symptoms: Coolant may leak from various locations including water pump, hoses, or radiator. Can cause overheating.
  • Solution: Replace the leaking components.
  • Estimated Cost to Fix: $100 - $800+
  • Recalls: None Found

Transmission

4-Speed Automatic

• Harsh Shifting/Slipping
  • Description/Symptoms: Rough or delayed shifts between gears, slipping during acceleration, or failure to shift.
  • Solution: In some cases, a fluid flush and filter change can help. More severe cases may require a transmission rebuild or replacement.
  • Estimated Cost to Fix: $150 (fluid flush and filter) - $3,000+ (rebuild or replace)
  • Recalls: None Found
• Torque Converter Failure
  • Description/Symptoms: Shuddering during acceleration, especially at low speeds. Stalling.
  • Solution: Replace the torque converter.
  • Estimated Cost to Fix: $800 - $1500+
  • Recalls: None Found

Suspension

• Worn Struts/Shocks
  • Description/Symptoms: Bouncy ride, excessive body roll in turns, poor handling, and uneven tire wear.
  • Solution: Replace the worn struts and/or shocks.
  • Estimated Cost to Fix: $400 - $800+ (for all four)
  • Recalls: None Found
• Broken/Worn Sway Bar Links
  • Description/Symptoms: Clunking or rattling noise from the front or rear suspension, especially when going over bumps.
  • Solution: Replace the sway bar links.
  • Estimated Cost to Fix: $100 - $300+ (per pair)
  • Recalls: None Found

Electrical

• Power Door Lock Malfunctions
  • Description/Symptoms: Power door locks failing to lock or unlock, or working intermittently.
  • Solution: Replace the faulty door lock actuator.
  • Estimated Cost to Fix: $150 - $300+ (per door)
  • Recalls: None Found
• ABS/Traction Control Issues
  • Description/Symptoms: ABS and/or traction control lights illuminating on the dashboard, possibly accompanied by a loss of these systems’ functionality.
  • Solution: Diagnose and repair the underlying issue, which could involve a faulty wheel speed sensor, ABS module, or wiring problem.
  • Estimated Cost to Fix: $100 - $800+
  • Recalls: None Found
• Headlight Issues
  • Description/Symptoms: Headlights will burn out faster than expected.
  • Solution: Replace with new headlights. Check voltage regulator and wiring.
  • Estimated Cost to Fix: $10 - $300
  • Recalls: None Found

Exterior

• Sliding Door Issues
  • Description/Symptoms: Difficult to open or close. Can be manual or power doors.
  • Solution: Replace the rollers and door motor if it is powered.
  • Estimated Cost to Fix: $100 - $800
  • Recalls: None Found

Interior

• Power Window Problems
  • Description/Symptoms: Power windows failing to operate, or working intermittently.
  • Solution: Replace the faulty window motor or regulator.
  • Estimated Cost to Fix: $150 - $300+ (per window)
  • Recalls: None Found

Summary

The 2006 Saturn Relay is prone to a variety of issues, ranging from engine and transmission problems to electrical and suspension concerns. While some repairs are relatively inexpensive, others, such as transmission rebuilds or ABS module replacements, can be costly. The severity of these issues can vary, but potential buyers should be aware of these common problems and factor in potential repair costs when considering a purchase.