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2006 Volvo S60

2006 Volvo S60

Overview

The 2006 Volvo S60, a premium compact executive sedan, is generally recognized for its robust build quality and safety features. While it offers a comfortable and refined driving experience, like any vehicle of its age, it has specific areas where owners have reported issues. This analysis focuses on common mechanical and electrical concerns, excluding routine maintenance and expected wear and tear. Understanding these potential problems can help current and prospective owners anticipate and address them, ensuring the longevity and reliability of their S60.


Engine

2.5L Turbocharged Inline-5 (B5254T2)

PCV System Clogging

  • Symptoms: Whining noises from the engine, oil leaks, rough idle, increased oil consumption.
  • Solution: Replacement of the PCV valve and associated hoses. Regular inspection and cleaning are recommended.
  • Cost: $300 - $600

Turbocharger Failure

  • Symptoms: Loss of power, blue smoke from exhaust, whistling noises, check engine light.
  • Solution: Turbocharger rebuild or replacement.
  • Cost: $1,500 - $3,000

2.4L Naturally Aspirated Inline-5 (B5244S2)

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: N/A

Transmission

5-Speed Automatic (AW55-50/51SN)

Solenoid Failure

  • Symptoms: Harsh shifting, delayed engagement, slipping gears, transmission warning light.
  • Solution: Replacement of faulty solenoids or complete valve body rebuild.
  • Cost: $800 - $1,500

Torque Converter Issues

  • Symptoms: Shuddering at low speeds, slipping, difficulty shifting.
  • Solution: Replacement of the torque converter.
  • Cost: $1,000 - $2,000

5-Speed Manual

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: N/A

Suspension

Standard Chassis

Worn Control Arm Bushings

  • Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
  • Solution: Replacement of control arm bushings or the entire control arm assembly.
  • Cost: $400 - $700

Rear Spring Sag/Breakage

  • Symptoms: Vehicle sits lower in the rear, uneven ride height, potential for spring breakage.
  • Solution: Replacement of rear coil springs.
  • Cost: $300 - $500

Electrical

General Electrical System

CEM Module Issues

  • Symptoms: Intermittent electrical problems, warning lights, non-functional accessories (e.g., power windows, lights).
  • Solution: Repair or replacement of the Central Electronic Module (CEM). Requires programming.
  • Cost: $700 - $1,200

ABS Module Failure

  • Symptoms: ABS warning light illuminated, loss of ABS function.
  • Solution: Repair or replacement of the ABS control module.
  • Cost: $500 - $1,000

Exterior

Body Panels and Trim

No Major Issues

  • Symptoms: N/A
  • Solution: N/A
  • Cost: N/A

Interior

Cabin Electronics and Upholstery

Sunroof Drain Clogs

  • Symptoms: Water leaks into the cabin, damp carpets, potential for mold.
  • Solution: Cleaning of sunroof drains and associated channels.
  • Cost: $100 - $250

Climate Control Module Failure

  • Symptoms: HVAC system not working correctly, erratic fan speeds, temperature control issues.
  • Solution: Replacement of the climate control module.
  • Cost: $300 - $500

Summary Verdict

The 2006 Volvo S60 is a solid vehicle with a reputation for safety and durability. While it avoids major widespread catastrophic failures, owners should be aware of potential issues with the PCV system and turbocharger on the 2.5T models, as well as common automatic transmission problems like solenoid failures. Electrical gremlins, particularly related to the CEM module, can also arise. Suspension components like control arm bushings may require attention over time. Regular maintenance and prompt addressing of these known issues will contribute significantly to the long-term reliability of the S60.

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