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2007 Ford E-250

Introduction: The 2007 Ford E-250 is a full-size van available with a choice of three engine options: a 4.6L V8, a 5.4L V8, and a 6.8L V10. Transmission options include a 4-speed automatic, a 5-speed automatic, and a 6-speed automatic. The E-250 is known for its spacious interior, towing capacity, and reliability. However, it also has some known issues that potential buyers should be aware of.

Engine 4.6L V8

  • Timing Chain Tensioner Failure:
    • Description/Symptoms: The timing chain tensioner may fail, causing the timing chain to skip and potentially damaging the engine. Symptoms include a rattling noise from the engine, loss of power, and check engine light.
    • Solution: Replace the timing chain tensioner.
    • Estimated Cost to Fix: $800 - $1200+
    • Recalls: None Found
  • Intake Manifold Gasket Failure:
    • Description/Symptoms: The intake manifold gasket may fail, causing coolant and oil to leak. Symptoms include a rough idle, loss of coolant, and overheating.
    • Solution: Replace the intake manifold gasket.
    • Estimated Cost to Fix: $500 - $800+
    • Recalls: None Found

5.4L V8

  • Spark Plug Blowout:
    • Description/Symptoms: The spark plugs may blow out of the cylinder heads, causing engine damage. Symptoms include loss of power, knocking, and check engine light.
    • Solution: Replace the spark plugs and cylinder heads if necessary.
    • Estimated Cost to Fix: $1500 - $3000+
    • Recalls: 12V813, 16V327
  • Cam Phaser Failure:
    • Description/Symptoms: The cam phasers may fail, causing the engine to run rough and lose power. Symptoms include a ticking noise from the engine, reduced fuel efficiency, and check engine light.
    • Solution: Replace the cam phasers.
    • Estimated Cost to Fix: $1200 - $1800+
    • Recalls: None Found

6.8L V10

  • Intake Valve Seat Failure:
    • Description/Symptoms: The intake valve seats may fail, causing the engine to burn oil and lose power. Symptoms include a blue smoke from the exhaust, loss of oil, and check engine light.
    • Solution: Replace the intake valve seats.
    • Estimated Cost to Fix: $3000 - $5000+
    • Recalls: None Found

Transmission 4-speed Automatic

  • Transmission Slippage:
    • Description/Symptoms: The transmission may slip when shifting gears, causing the vehicle to lose power and jerk. Symptoms include delayed or erratic shifting, high RPMs, and check transmission light.
    • Solution: Rebuild or replace the transmission.
    • Estimated Cost to Fix: $2000 - $3000+
    • Recalls: None Found

5-speed Automatic

  • Torque Converter Failure:
    • Description/Symptoms: The torque converter may fail, causing the transmission to shudder, slip, and overheat. Symptoms include a burning smell, loss of power, and check transmission light.
    • Solution: Replace the torque converter.
    • Estimated Cost to Fix: $1000 - $1500+
    • Recalls: None Found

6-speed Automatic

  • No Issues Found

Suspension

  • Rear Axle Shaft Failure:
    • Description/Symptoms: The rear axle shaft may fail, causing the wheel to become loose or detached. Symptoms include a clunking noise from the rear, vibration, and loss of control.
    • Solution: Replace the rear axle shaft.
    • Estimated Cost to Fix: $600 - $900+
    • Recalls: None Found

Electrical

  • Battery Drain:
    • Description/Symptoms: The battery may drain prematurely, leaving the vehicle unable to start. Symptoms include a weak or dead battery, slow cranking, and electrical system failure.
    • Solution: Diagnose and fix the source of the battery drain (e.g., alternator, starter, parasitic draw).
    • Estimated Cost to Fix: $100 - $500+
    • Recalls: None Found
  • Headlight Wiring Harness Failure:
    • Description/Symptoms: The headlight wiring harness may fail, causing the headlights to malfunction. Symptoms include flickering or dim headlights, intermittent lighting, and check engine light.
    • Solution: Replace the headlight wiring harness.
    • Estimated Cost to Fix: $500 - $800+
    • Recalls: None Found

Exterior

  • Door Handle Failure:
    • Description/Symptoms: The door handles may fail, making it difficult to open the doors. Symptoms include broken, loose, or jammed door handles.
    • Solution: Replace the door handles.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found
  • Sliding Door Cable Failure:
    • Description/Symptoms: The sliding door cable may fail, preventing the door from opening or closing properly. Symptoms include a stuck or jammed sliding door, difficulty opening or closing the door, and check door light.
    • Solution: Replace the sliding door cable.
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found

Interior

  • Ventilation Fan Motor Failure:
    • Description/Symptoms: The ventilation fan motor may fail, causing the heating and air conditioning system to malfunction. Symptoms include no air flow, intermittent fan operation, and excessive noise.
    • Solution: Replace the ventilation fan motor.
    • Estimated Cost to Fix: $200 - $400+
    • Recalls: None Found
  • Seat Adjuster Failure:
    • Description/Symptoms: The seat adjusters may fail, making it difficult to adjust the seats. Symptoms include stuck, loose, or inoperable seat adjusters.
    • Solution: Replace the seat adjusters.
    • Estimated Cost to Fix: $300 - $600+
    • Recalls: None Found

Summary: The 2007 Ford E-250 has several potential issues that buyers should be aware of. The most severe and costly issues include timing chain tensioner failure, spark plug blowout, and intake valve seat failure in the engine, as well as transmission slippage and torque converter failure. Other issues, such as battery drain and exterior component failures, are generally less severe and less expensive to fix. Overall, the E-250 is a reliable vehicle, but it is important to be aware of these potential problems before making a purchase decision.

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