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2007 Volvo S60

2007 Volvo S60

Overview

The 2007 Volvo S60, a premium compact executive car, is generally known for its robust build quality and safety features. While it offers a comfortable ride and a refined driving experience, like any vehicle of its age, it can encounter specific issues. This analysis focuses on documented technical reliability concerns beyond routine maintenance, examining common problems reported by owners and technicians across its various engine and transmission configurations. Understanding these potential weak points can help owners anticipate and address issues proactively, ensuring the continued longevity and performance of their S60.


Engine

2.5L Turbocharged Inline-5 (B5254T2)

PCV System Clogging

  • Symptoms: Oil leaks, rough idle, increased oil consumption, whistling noises.
  • Solution: Replacement of the Positive Crankcase Ventilation (PCV) system and associated hoses.
  • Cost: $300 - $600

Turbocharger Failure

  • Symptoms: Loss of power, excessive smoke, whining noises from the turbo.
  • Solution: Repair or replacement of the turbocharger unit.
  • Cost: $1000 - $2500

2.4L Naturally Aspirated Inline-5 (B5244S4/S7)

Engine Mount Failure

  • Symptoms: Vibration felt in the cabin, especially at idle or during acceleration.
  • Solution: Replacement of worn engine mounts.
  • Cost: $300 - $500

Transmission

5-Speed Automatic (AW55-50SN/GEARTRONIC)

Solenoid Failure

  • Symptoms: Harsh shifting, delayed engagement, slipping gears, ‘limp mode’.
  • Solution: Replacement of faulty transmission solenoids or valve body.
  • Cost: $500 - $1200

Torque Converter Issues

  • Symptoms: Shuddering at low speeds, slipping, difficulty engaging gears.
  • Solution: Repair or replacement of the torque converter.
  • Cost: $800 - $1800

5-Speed Manual

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

Suspension

Standard Chassis

Worn Control Arm Bushings

  • Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
  • Solution: Replacement of worn control arm bushings or the entire control arm assembly.
  • Cost: $400 - $700

Strut Mount Bearing Failure

  • Symptoms: Popping or creaking noises when turning the steering wheel, especially at low speeds.
  • Solution: Replacement of the strut mount bearings.
  • Cost: $250 - $450

Electrical

General Electrical System

CEM Module Issues

  • Symptoms: Intermittent electrical faults, warning lights, non-functioning accessories (e.g., power windows, lights).
  • Solution: Diagnosis and potential reprogramming or replacement of the Central Electronic Module (CEM).
  • Cost: $500 - $1500

ABS/Sensus Module Failure

  • Symptoms: ABS warning light illuminated, cruise control malfunction, speedometer issues.
  • Solution: Repair or replacement of the ABS control module.
  • Cost: $600 - $1200

Exterior

Body and Trim

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: No widespread issues reported.

Interior

Cabin Components

Climate Control Actuator Failure

  • Symptoms: Airflow not directing correctly (e.g., only blowing from defroster), inconsistent temperature.
  • Solution: Replacement of faulty climate control actuators.
  • Cost: $200 - $400

Sunroof Drain Clogs

  • Symptoms: Water leaks into the cabin, musty smell, potential damage to electronics.
  • Solution: Clearing of sunroof drainage channels.
  • Cost: $100 - $250

Summary Verdict

The 2007 Volvo S60 offers a generally reliable ownership experience, particularly with its manual transmission variants. The turbocharged engines, while potent, are more prone to specific issues like PCV system clogs and turbocharger wear, requiring diligent maintenance. Automatic transmissions can develop solenoid or torque converter problems. Suspension components, especially bushings and strut mounts, are common wear items on vehicles of this age. Electrical gremlins, often centered around the CEM module, can be a significant concern, leading to various intermittent faults. Interior issues are typically minor, such as climate control actuators or sunroof drain blockages. Proactive maintenance and addressing early symptoms are key to mitigating these potential reliability concerns.

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