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2007 Volvo XC90

2007 Volvo XC90

Overview

The 2007 Volvo XC90, a luxury mid-size SUV, is generally known for its safety features and comfortable ride. However, like any vehicle of its age, it has specific areas that have shown a propensity for issues. This analysis focuses on common mechanical and electrical problems reported by owners and technicians, excluding routine maintenance. The XC90’s robust construction can be a double-edged sword, with some complex systems requiring specialized attention and potentially higher repair costs. Understanding these potential pitfalls can help owners budget for and manage the upkeep of their vehicle, ensuring continued reliability and enjoyment.


Engine

2.5L Turbocharged I5 (B5254T2)

PCV System Failure

  • Symptoms: Rough idle, increased oil consumption, engine oil leaks, check engine light.
  • Solution: Replace the Positive Crankcase Ventilation (PCV) system, including the oil trap and hoses.
  • Cost: $300 - $600

Turbocharger Issues

  • Symptoms: Loss of power, whistling noises from the engine bay, increased oil consumption.
  • Solution: Repair or replace the turbocharger unit and associated plumbing.
  • Cost: $1000 - $2500

4.4L V8 (B8444S)

Timing Chain Tensioner Failure

  • Symptoms: Rattling noise from the front of the engine, especially on startup; potential for severe engine damage if ignored.
  • Solution: Replace timing chains, tensioners, guides, and VVT sprockets. This is a labor-intensive job.
  • Cost: $3000 - $5000+

Oil Leaks (Rear Main Seal)

  • Symptoms: Oil dripping from the rear of the engine, often visible on the transmission bell housing.
  • Solution: Replace the rear main crankshaft seal. Requires transmission removal.
  • Cost: $1000 - $1800

Transmission

AW55-50SN (5-Speed Automatic)

Solenoid Issues

  • Symptoms: Harsh shifting, delayed engagement, slipping gears, transmission warning light.
  • Solution: Replace faulty shift solenoids or the entire solenoid pack.
  • Cost: $500 - $1000

Torque Converter Failure

  • Symptoms: Shuddering at low speeds, slipping, difficulty engaging gears, potential for complete transmission failure.
  • Solution: Replace the torque converter. Often recommended to flush the transmission fluid and replace the filter.
  • Cost: $1200 - $2000

TF-80SC (6-Speed Automatic - V8 models)

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Suspension

Standard Chassis

Strut Mount Bearing Failure

  • Symptoms: Clunking or popping noises when turning the steering wheel, especially at low speeds.
  • Solution: Replace the front strut mount bearings.
  • Cost: $300 - $500

Control Arm Bushing Wear

  • Symptoms: Clunking over bumps, vague steering feel, uneven tire wear.
  • Solution: Replace worn control arm bushings or the entire control arm assembly.
  • Cost: $400 - $700

Electrical

Body Control Module (BCM)

BCM Malfunctions

  • Symptoms: Intermittent electrical issues, such as non-functioning power windows, lights, or interior accessories; warning lights.
  • Solution: Diagnose and reprogram or replace the Body Control Module.
  • Cost: $600 - $1200

CEM Module Issues

Corrosion/Water Intrusion

  • Symptoms: Various electrical gremlins, including random warning lights, non-functional systems, and communication errors.
  • Solution: Inspect and clean the CEM (Central Electronic Module) for corrosion, or replace if severely damaged.
  • Cost: $500 - $1000

Exterior

Standard Body

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Interior

Standard Interior

Sunroof Drain Clogs

  • Symptoms: Water leaks into the cabin, particularly around the headliner and A-pillars, potentially affecting electronics.
  • Solution: Clear the sunroof drainage channels and ensure they are not blocked.
  • Cost: $150 - $300

HVAC Blower Motor Resistor Failure

  • Symptoms: Fan only works on certain speeds or not at all.
  • Solution: Replace the HVAC blower motor resistor.
  • Cost: $100 - $250

Summary Verdict

The 2007 Volvo XC90 offers a blend of safety and luxury, but potential buyers and current owners should be aware of specific reliability concerns. The 2.5L turbo engine can suffer from PCV and turbo issues, while the V8 variant is prone to costly timing chain problems. Automatic transmissions, particularly the 5-speed, may develop solenoid or torque converter issues. Electrical gremlins related to the BCM and CEM modules are also noted. Suspension components like strut mounts and control arm bushings can wear out. While the exterior is generally robust, interior issues like clogged sunroof drains can lead to water damage. Regular maintenance and proactive attention to these common problems are crucial for maintaining the XC90’s overall reliability.

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