2009 Chevrolet Express 3500

2009 Chevrolet Express 3500

The 2009 Chevrolet Express 3500 is a full-size van that offers a spacious cabin and ample cargo capacity. It is available with a variety of engine and transmission options, including a 5.3L V8, 6.0L V8, or 6.6L V8 engine, and a 4-speed automatic or 6-speed automatic transmission. While the Express 3500 is praised for its functionality and durability, it has been reported to have several issues.

Engine

• 5.3L V8
  • Intake Manifold Gasket Failure
    • Description/Symptoms: Coolant leaks, rough idle, reduced engine performance
    • Solution: Replace intake manifold gasket
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found
• 6.0L V8
  • Active Fuel Management Failure
    • Description/Symptoms: Reduced engine performance, check engine light, fuel economy issues
    • Solution: Replace or disable Active Fuel Management system
    • Estimated Cost to Fix: $1,000 - $2,000+
    • Recalls: None Found
• 6.6L V8
  • EGR Cooler Failure
    • Description/Symptoms: Check engine light, reduced engine performance, excessive exhaust smoke
    • Solution: Replace EGR cooler
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found

Transmission

• 4-Speed Automatic
  • Valve Body Failure
    • Description/Symptoms: Transmission slipping, hard shifting, delayed engagement
    • Solution: Replace valve body
    • Estimated Cost to Fix: $1,200 - $2,000+
    • Recalls: None Found
• 6-Speed Automatic
  • Torque Converter Clutch Failure
    • Description/Symptoms: Transmission shuddering, slipping, overheating
    • Solution: Replace torque converter clutch
    • Estimated Cost to Fix: $800 - $1,500+
    • Recalls: None Found

Suspension

• Rear Leaf Springs
  • Sagging
    • Description/Symptoms: Vehicle leaning to one side, reduced ride height
    • Solution: Replace leaf springs
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: 14V461000, 14V540000, 15V020000

Electrical

• Battery Cables
  • Corrosion
    • Description/Symptoms: Difficulty starting, electrical malfunctions
    • Solution: Clean or replace battery cables
    • Estimated Cost to Fix: $100 - $200
    • Recalls: None Found
• Alternator
  • Failure
    • Description/Symptoms: Battery light on, dimming headlights, electrical system failure
    • Solution: Replace alternator
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Exterior

• Headlights
  • Moisture Accumulation
    • Description/Symptoms: Condensation inside headlights, impaired visibility
    • Solution: Seal headlights, replace if necessary
    • Estimated Cost to Fix: $100 - $500+
    • Recalls: 13V048000

Interior

• Climate Control
  • Blower Motor Failure
    • Description/Symptoms: No airflow from vents, overheating
    • Solution: Replace blower motor
    • Estimated Cost to Fix: $300 - $500
    • Recalls: None Found
• Cruise Control
  • Switch Malfunction
    • Description/Symptoms: Cruise control not engaging or disengaging, speed control issues
    • Solution: Replace cruise control switch
    • Estimated Cost to Fix: $100 - $300
    • Recalls: None Found

Summary

The 2009 Chevrolet Express 3500 is a versatile and capable van, but it is not without its issues. Some of the most common problems include engine and transmission failures, suspension issues, and electrical malfunctions. While the severity of these issues can vary, some can be costly to repair. Before purchasing a used Express 3500, it is recommended to have a thorough inspection performed to identify any potential issues.