2009 Chevrolet W5500HD Tiltmaster

Introduction

The 2009 Chevrolet W5500HD Tiltmaster is a heavy-duty commercial truck designed for hauling and construction purposes. It features a powerful 6.6L Duramax V8 diesel engine with 330 horsepower and 660 lb-ft of torque, paired with an Allison 1000 6-speed automatic transmission. The Tiltmaster is known for its strong performance and reliability, but there are a few potential issues to be aware of.

Engine

• 6.6L Duramax V8
  • Injection Pump Failure: The injection pump can fail due to poor fuel quality or contamination, causing difficulty starting, reduced power, and increased smoke.
    • Solution: Replace the injection pump.
    • Estimated Cost to Fix: $2,000 - $3,000+
    • Recalls: N/A
  • EGR Valve Sticking: The exhaust gas recirculation (EGR) valve can get stuck open or closed, leading to poor performance, reduced fuel economy, and increased emissions.
    • Solution: Clean or replace the EGR valve.
    • Estimated Cost to Fix: $500 - $1,000
    • Recalls: N/A

Transmission

• Allison 1000 6-speed Automatic
  • Slipping Gears: The transmission may experience slipping gears, especially in higher gears, due to worn clutch plates or a faulty shift solenoid.
    • Solution: Overhaul the transmission or replace the shift solenoid.
    • Estimated Cost to Fix: $2,500 - $4,000+
    • Recalls: N/A
  • Fluid Leaks: The transmission may develop fluid leaks due to worn seals or gaskets.
    • Solution: Replace the faulty seals or gaskets.
    • Estimated Cost to Fix: $500 - $1,500
    • Recalls: N/A

Suspension

• No Issues Found

Electrical

• Alternator Failure: The alternator can fail due to heat or excessive use, leading to a loss of electrical power and a discharged battery. - Solution: Replace the alternator. - Estimated Cost to Fix: $500 - $1,000 - Recalls: 12V194 (Battery Voltage May Drop While Driving)
• Electrical Shorts: Electrical shorts can occur in the wiring harness, causing various electrical malfunctions and potential fire hazards. - Solution: Repair or replace the faulty wiring. - Estimated Cost to Fix: $200 - $800 - Recalls: 09V186 (Incorrect Wiring for Battery Ground)

Exterior

• Corrosion on Frame: The frame can develop corrosion over time, especially in areas exposed to road salt or moisture. - Solution: Clean and apply rust-resistant coating to the affected areas. - Estimated Cost to Fix: $500 - $1,200 - Recalls: N/A

Interior

• HVAC System Failure: The heating, ventilation, and air conditioning (HVAC) system may fail due to leaks, faulty controls, or a clogged condenser. - Solution: Repair or replace the faulty components. - Estimated Cost to Fix: $300 - $1,000 - Recalls: N/A
• Seat Adjustment Malfunction: The seat adjustment mechanisms may malfunction, making it difficult to adjust the seat position. - Solution: Lubricate or replace the faulty mechanisms. - Estimated Cost to Fix: $200 - $500 - Recalls: N/A

Summary

Overall, the 2009 Chevrolet W5500HD Tiltmaster is a reliable and capable work truck. However, it is important to be aware of potential issues such as injection pump failure, slipping gears in the transmission, and corrosion on the frame. The severity and cost of these issues can vary, but regular maintenance and timely repairs can help extend the life of the vehicle.