2009 Dodge Ram 5500

2009 Dodge Ram 5500

Overview

The 2009 Dodge Ram 5500 is a heavy-duty pickup truck designed for commercial and demanding towing applications. Reliability for this model year is generally considered robust, particularly with its powertrain options. Owners often praise its workhorse capabilities and durability under load. However, like any vehicle, specific components can experience issues. This analysis focuses on documented, non-wear-and-tear related problems reported by owners and technicians, providing insights into potential areas of concern and their associated repair costs. Understanding these potential issues can help owners with proactive maintenance and budgeting for repairs.

---

Engine

6.7L Cummins Turbo Diesel

EGR Cooler Failure

• Symptoms: Coolant loss, white smoke from exhaust, overheating, check engine light.
• Solution: Replacement of the EGR cooler. Some owners opt for EGR delete kits, which may have emissions implications.
• Cost: $800 - $1500

Turbocharger Issues

• Symptoms: Loss of power, excessive smoke, whining or whistling noises, boost leaks.
• Solution: Repair or replacement of the turbocharger assembly. Cleaning or replacing boost hoses.
• Cost: $1200 - $2500

Transmission

68RFE 6-Speed Automatic

Torque Converter Problems

• Symptoms: Slipping, shuddering, delayed engagement, overheating.
• Solution: Replacement of the torque converter and potentially transmission fluid and filter.
• Cost: $1000 - $2000

Solenoid Pack Failure

• Symptoms: Harsh shifting, transmission fault codes, inability to shift into certain gears.
• Solution: Replacement of the transmission solenoid pack.
• Cost: $500 - $1000

G56 6-Speed Manual

Clutch Wear (Beyond Normal)

• Symptoms: Slipping under load, difficulty shifting, grinding noises.
• Solution: Replacement of clutch kit (disc, pressure plate, release bearing).
• Cost: $800 - $1500

Suspension

Heavy-Duty Chassis

Leaf Spring Breakage

• Symptoms: Sagging rear end, clunking noises, uneven ride height.
• Solution: Replacement of broken leaf springs.
• Cost: $400 - $800 per axle

Electrical

Standard Electrical System

Alternator Failure

• Symptoms: Dimming lights, battery warning light, dead battery, electrical system malfunctions.
• Solution: Replacement of the alternator.
• Cost: $400 - $700

Wiring Harness Issues

• Symptoms: Intermittent electrical problems, blown fuses, non-functioning accessories.
• Solution: Diagnosis and repair or replacement of damaged wiring sections.
• Cost: $300 - $800

Exterior

Body and Trim

No Major Issues

• Symptoms: No widespread issues reported.
• Solution: No widespread issues reported.
• Cost: N/A

Interior

Cabin Components

No Major Issues

• Symptoms: No widespread issues reported.
• Solution: No widespread issues reported.
• Cost: N/A

---

Summary Verdict

The 2009 Dodge Ram 5500, particularly with the 6.7L Cummins engine and available transmissions, is generally a reliable heavy-duty truck. The most commonly cited issues revolve around the EGR cooler and turbocharger for the diesel engine, and torque converter or solenoid pack issues for the automatic transmission. Manual transmission clutches can also require replacement beyond normal wear. Suspension components like leaf springs can experience breakage under heavy use. Electrical issues such as alternator failure are not uncommon. Overall, while not immune to problems, the Ram 5500’s core powertrain is built for durability, with most reported issues being repairable and within the expected range for a commercial-grade vehicle.