2009 Ford E-350 Super Duty

Introduction

The 2009 Ford E-350 Super Duty is a heavy-duty van offered with a variety of engine and transmission options. It is known for its spacious interior, powerful engines, and rugged capabilities. Some popular features include its high payload and towing capacities, comfortable seats, and versatile cargo area. However, like any vehicle, the E-350 Super Duty has its share of reported issues.

Engine

5.4L V8

• Intake Manifold Gasket Failure
  • Description/Symptoms: Coolant leaks, overheating, reduced engine power
  • Solution: Replace intake manifold gaskets
  • Estimated Cost to Fix: $500 - $1,000+
• Spark Plug Blowouts
  • Description/Symptoms: Engine misfires, rough idle, reduced fuel economy
  • Solution: Replace spark plugs and associated components
  • Estimated Cost to Fix: $200 - $500+
• Cam Phaser Failure
  • Description/Symptoms: Engine ticking noises, reduced power, check engine light
  • Solution: Replace cam phasers
  • Estimated Cost to Fix: $1,500 - $2,500+
• Throttle Position Sensor (TPS) Failure
  • Description/Symptoms: Engine stalling, hesitation, poor throttle response
  • Solution: Replace TPS
  • Estimated Cost to Fix: $200 - $500+
• Recalls:
  • N/A

6.0L V8

• Head Gasket Failure
  • Description/Symptoms: Coolant leaks, white smoke from exhaust, overheating
  • Solution: Replace head gaskets and associated components
  • Estimated Cost to Fix: $3,000 - $5,000+
• EGR Cooler Failure
  • Description/Symptoms: Coolant leaks, white smoke from exhaust, reduced engine power
  • Solution: Replace EGR cooler
  • Estimated Cost to Fix: $1,000 - $2,000+
• Injection Control Module (ICM) Failure
  • Description/Symptoms: Engine stalling, no-start condition, reduced power
  • Solution: Replace ICM
  • Estimated Cost to Fix: $400 - $800+
• Fuel Injector Failure
  • Description/Symptoms: Engine misfires, rough idle, reduced fuel economy
  • Solution: Replace fuel injectors
  • Estimated Cost to Fix: $150 - $300+ per injector
  • Recalls:
    • N/A

Transmission

4-Speed Automatic

• Transmission Slippage
  • Description/Symptoms: Difficulty shifting gears, loss of power, harsh shifting
  • Solution: Rebuild or replace transmission
  • Estimated Cost to Fix: $2,000 - $4,000+
• Torque Converter Shudder
  • Description/Symptoms: Vibration while driving at low speeds
  • Solution: Replace torque converter
  • Estimated Cost to Fix: $1,000 - $2,000+
• Recalls:
  • N/A

5-Speed Automatic

• No Issues Found

Suspension

• Front Suspension Wear
  • Description/Symptoms: Noises or vibrations while driving, uneven tire wear
  • Solution: Replace worn components such as ball joints, bushings, or shocks
  • Estimated Cost to Fix: $400 - $1,000+
• Rear Suspension Sagging
  • Description/Symptoms: Rear end of the vehicle sits lower than the front
  • Solution: Replace leaf springs or air bags
  • Estimated Cost to Fix: $500 - $1,500+
• Recalls:
  • N/A

Electrical

• Battery Drain
  • Description/Symptoms: Battery dies prematurely, difficulty starting the vehicle
  • Solution: Inspect electrical system for parasitic draw, replace failing components
  • Estimated Cost to Fix: $100 - $500+
• Alternator Failure
  • Description/Symptoms: Dim or flickering lights, battery warning light illuminated
  • Solution: Replace alternator
  • Estimated Cost to Fix: $500 - $1,000+
• Wiring Harness Issues
  • Description/Symptoms: Electrical malfunctions, intermittent problems
  • Solution: Repair or replace faulty wiring harness
  • Estimated Cost to Fix: $200 - $1,000+
• Recalls:
  • 09V048000 - Battery Cable May Have Insufficient Crimp
  • 09V387000 - Headlamp Beam Pattern Malfunction

Exterior

• Rust on Body Panels
  • Description/Symptoms: Cosmetic damage, affects durability
  • Solution: Repair or replace affected panels
  • Estimated Cost to Fix: $500 - $2,000+
• Headlight Failure
  • Description/Symptoms: Headlights not working or flickering
  • Solution: Replace headlight bulbs or assemblies
  • Estimated Cost to Fix: $100 - $500+
• Recalls:
  • 09V387000 - Headlamp Beam Pattern Malfunction

Interior

• Dashboard Panel Cracking
  • Description/Symptoms: Cracks in the dashboard material
  • Solution: Replace dashboard panel
  • Estimated Cost to Fix: $500 - $1,000+
• HVAC System Malfunction
  • Description/Symptoms: Reduced or no airflow, temperature control issues
  • Solution: Inspect and repair or replace HVAC components
  • Estimated Cost to Fix: $200 - $800+
• Seat Reclining Issues
  • Description/Symptoms: Difficulty reclining or adjusting seats
  • Solution: Replace or repair seat reclining mechanisms
  • Estimated Cost to Fix: $200 - $500+
• Recalls:
  • N/A

Summary

Overall, the 2009 Ford E-350 Super Duty has a range of reported issues, with some being more severe than others. While certain engine and transmission options may have specific problems, other components such as the suspension, electrical system, and interior can also encounter issues. It’s important to note that the severity and cost of these issues can vary depending on the specific vehicle, its mileage, and the age of its components.