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2009 GMC T6500

2009 GMC T6500

Overview

The 2009 GMC T6500, a commercial truck designed for medium-duty applications, generally exhibits a robust build quality typical of its class. Reliability is a key factor for commercial vehicles, and the T6500 aims to deliver dependable performance for various vocational uses. While specific component failures can occur with any vehicle, especially after extended service, the T6500 has a reputation for solid engineering. This analysis focuses on documented common issues beyond routine maintenance, providing insights into potential areas of concern for owners and fleet managers. Understanding these potential reliability points can aid in proactive maintenance and informed purchasing decisions.


Engine

6.0L Vortec V8 (Gasoline)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

7.8L Duramax Diesel (Isuzu)

Fuel Injector Issues

  • Symptoms: Rough idle, poor fuel economy, engine misfires, check engine light.
  • Solution: Replacement of faulty fuel injectors.
  • Cost: $800 - $1500 per injector

EGR System Clogging

  • Symptoms: Reduced engine power, black smoke from exhaust, increased fuel consumption.
  • Solution: Cleaning or replacement of EGR valve and cooler.
  • Cost: $500 - $1200

Transmission

Allison 1000 (Automatic)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Allison 2000 (Automatic)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Suspension

Standard Chassis

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Electrical

Wiring Harness

Corrosion/Abrasion

  • Symptoms: Intermittent electrical faults, warning lights, non-functioning accessories.
  • Solution: Inspection and repair/replacement of damaged wiring sections.
  • Cost: $300 - $800

Alternator

Failure

  • Symptoms: Battery warning light, dimming lights, starting issues, dead battery.
  • Solution: Replacement of the alternator.
  • Cost: $400 - $700

Exterior

Body Panels

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Interior

Cabin Components

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Summary Verdict

The 2009 GMC T6500 demonstrates good overall reliability, particularly with its gasoline engine and automatic transmissions. The diesel engine, while powerful, can experience issues with fuel injectors and the EGR system, which are common to many diesel powertrains of this era and require diligent maintenance. Electrical system components like the alternator and wiring harness are potential points of failure, as expected in a commercial vehicle of this age. However, these are generally repairable. The chassis, body, and interior components are typically robust. Proactive maintenance, especially for the diesel engine’s emissions system, is recommended to ensure long-term dependability.

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