2009 Volkswagen Crafter Van

The 2009 Volkswagen Crafter is a light commercial vehicle known for its spacious cargo area and versatility. Engine options typically include a range of diesel engines, with a popular choice being the 2.5L TDI diesel, producing around 109-164 horsepower and torque figures varying depending on the specific tuning. Transmission options include a 6-speed manual gearbox. Owners often appreciate the Crafter’s practicality and load-carrying capacity, but common complaints revolve around reliability, particularly concerning engine and electrical components.

Engine

2.5L TDI Diesel

• EGR Valve Failure
  • Description/Symptoms: Reduced engine power, increased emissions, check engine light.
  • Solution: Replacement of the EGR valve.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found
• Injector Failure
  • Description/Symptoms: Rough idling, misfires, poor fuel economy, black smoke from exhaust.
  • Solution: Replacement of faulty injectors.
  • Estimated Cost to Fix: $300 - $800+
  • Recalls: None Found
• Turbocharger Failure
  • Description/Symptoms: Loss of power, whining noise from the engine, excessive oil consumption.
  • Solution: Turbocharger rebuild or replacement.
  • Estimated Cost to Fix: $800 - $2000+
  • Recalls: None Found

Transmission

6-Speed Manual

• Clutch Failure
  • Description/Symptoms: Slipping clutch, difficulty shifting gears, clutch pedal sticking.
  • Solution: Clutch replacement.
  • Estimated Cost to Fix: $500 - $1200+
  • Recalls: None Found
• Difficulty Shifting
  • Description/Symptoms: Hard to shift into gear, grinding noises when shifting, especially when cold.
  • Solution: Adjustment of shift linkage, replacement of worn synchros, or transmission rebuild.
  • Estimated Cost to Fix: $100 (adjustment) to $1500+ (rebuild)
  • Recalls: None Found

Suspension

• Worn Suspension Bushings
  • Description/Symptoms: Clunking noises from the suspension, poor handling, uneven tire wear.
  • Solution: Replacement of worn bushings.
  • Estimated Cost to Fix: $150 - $500+
  • Recalls: None Found
• Broken Leaf Springs
  • Description/Symptoms: Sagging rear end, reduced load capacity, clunking noises.
  • Solution: Replacement of broken leaf springs.
  • Estimated Cost to Fix: $300 - $800+ per spring
  • Recalls: None Found

Electrical

• Glow Plug Failure
  • Description/Symptoms: Hard starting in cold weather, engine misfires, check engine light.
  • Solution: Replacement of faulty glow plugs.
  • Estimated Cost to Fix: $100 - $300+
  • Recalls: None Found
• Central Locking System Malfunctions
  • Description/Symptoms: Doors not locking or unlocking properly, remote key not working.
  • Solution: Diagnosis and repair of wiring issues, replacement of faulty door lock actuators, or replacement of the central locking module.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found
• Alternator Failure
  • Description/Symptoms: Battery light illuminated, dimming headlights, difficulty starting, complete electrical failure.
  • Solution: Replacement of the alternator.
  • Estimated Cost to Fix: $300 - $700+
  • Recalls: None Found

Exterior

• Sliding Door Issues
  • Description/Symptoms: Difficulty opening or closing the sliding door, sticking door, damaged rollers.
  • Solution: Adjustment of the door mechanism, replacement of worn rollers or guides.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Interior

• Dashboard Cracks
  • Description/Symptoms: Cracks appearing on the dashboard surface, especially in warmer climates.
  • Solution: Replacement of the dashboard (expensive) or installation of a dashboard cover.
  • Estimated Cost to Fix: $50 - $150 (cover) to $1000+ (replacement)
  • Recalls: None Found
• Power Window Motor Failure
  • Description/Symptoms: Window not operating, slow window operation, clicking noises from the door.
  • Solution: Replacement of the power window motor.
  • Estimated Cost to Fix: $150 - $400+
  • Recalls: None Found

Summary:

The 2009 Volkswagen Crafter, while appreciated for its utility, is prone to several issues. Engine problems, particularly with the 2.5L TDI diesel regarding EGR valve, injector, and turbocharger failures, can be costly. Electrical issues, such as glow plug and central locking system malfunctions, are also common. Suspension components and sliding door mechanisms are also susceptible to wear and tear. The severity of these issues ranges from minor inconveniences to major repairs, with associated costs varying widely, potentially exceeding several thousand dollars for engine or transmission overhauls. Potential buyers should carefully inspect these areas and consider a pre-purchase inspection by a qualified mechanic.