2009 Volvo S60

2009 Volvo S60

Overview

The 2009 Volvo S60, a mid-size luxury sedan, is generally recognized for its robust build quality and safety features. While it offers a comfortable ride and a premium interior, like any vehicle of its age, it can experience specific issues. This analysis focuses on documented technical reliability concerns beyond routine maintenance, examining common problems reported by owners and technicians across various systems. Understanding these potential weak points can help prospective buyers and current owners anticipate and address maintenance needs effectively, ensuring the longevity and optimal performance of their S60.

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Engine

2.5L Turbocharged Inline-5 (B5254T2)

PCV System Clogging

• Symptoms: Whining noise from engine, oil leaks, increased oil consumption, rough idle.
• Solution: Replacement of the Positive Crankcase Ventilation (PCV) system and associated hoses.
• Cost: $300 - $600

Turbocharger Failure

• Symptoms: Loss of power, whistling noise from the turbo, excessive smoke from exhaust.
• Solution: Repair or replacement of the turbocharger unit.
• Cost: $1,200 - $2,500

3.0L Turbocharged Inline-6 (T6 - B6304T2)

PCV System Clogging

• Symptoms: Whining noise from engine, oil leaks, increased oil consumption, rough idle.
• Solution: Replacement of the Positive Crankcase Ventilation (PCV) system and associated hoses.
• Cost: $350 - $650

Turbocharger Failure

• Symptoms: Loss of power, whistling noise from the turbo, excessive smoke from exhaust.
• Solution: Repair or replacement of the turbocharger unit.
• Cost: $1,500 - $3,000

Transmission

Geartronic Automatic (AW55-50SN / AW55-51SN)

Solenoid Failure

• Symptoms: Harsh shifting, delayed engagement, transmission warning light.
• Solution: Replacement of faulty transmission solenoids.
• Cost: $500 - $1,000

Torque Converter Issues

• Symptoms: Shuddering at low speeds, slipping gears, whining noise.
• Solution: Replacement of the torque converter.
• Cost: $1,000 - $2,000

Geartronic Automatic (TF-80SC)

Valve Body Issues

• Symptoms: Erratic shifting, harsh shifts, transmission slipping.
• Solution: Repair or replacement of the transmission valve body.
• Cost: $800 - $1,500

Suspension

Standard Chassis

Worn Control Arm Bushings

• Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
• Solution: Replacement of worn control arm bushings or the entire control arm assembly.
• Cost: $400 - $800

Strut Mount Failure

• Symptoms: Popping or creaking noises when turning, especially at low speeds.
• Solution: Replacement of the strut mounts.
• Cost: $300 - $600

Electrical

Body Control Module (BCM)

BCM Malfunctions

• Symptoms: Intermittent electrical issues, non-functioning accessories (windows, locks, lights), warning lights.
• Solution: Diagnosis and reprogramming or replacement of the Body Control Module.
• Cost: $600 - $1,200

ABS Module

ABS Module Failure

• Symptoms: ABS warning light illuminated, loss of ABS function.
• Solution: Repair or replacement of the ABS control module.
• Cost: $700 - $1,500

Exterior

Body Panels & Trim

No Major Issues

• Symptoms: No widespread issues reported.
• Solution: No widespread issues reported.
• Cost: N/A

Interior

Climate Control System

ECC Control Panel Failure

• Symptoms: Climate control not functioning correctly, buttons unresponsive, temperature issues.
• Solution: Repair or replacement of the Electronic Climate Control (ECC) panel.
• Cost: $400 - $800

Seat Heaters

Seat Heater Element Failure

• Symptoms: Driver or passenger seat heater not working.
• Solution: Replacement of the seat heater element or wiring.
• Cost: $300 - $600

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Summary Verdict

The 2009 Volvo S60 is a generally reliable vehicle, particularly known for its safety and comfort. However, owners should be aware of potential issues related to the PCV system and turbochargers on its turbocharged engines, as well as common transmission problems like solenoid or valve body failures, especially on higher mileage examples. Electrical gremlins, particularly with the Body Control Module and ABS module, can also arise. Suspension components like control arm bushings and strut mounts may require attention due to age and mileage. While interior and exterior components are typically robust, climate control panel issues and seat heater failures have been noted. Regular maintenance and prompt attention to these specific issues can help maintain the S60’s reliability.