2010 Mercedes-Benz Boxer 60

The 2010 Mercedes-Benz Sprinter, also known as the Boxer 60 in some markets, is a popular commercial van known for its versatility and cargo capacity. The 2010 model year offered several engine options, including a 2.1L four-cylinder diesel, a 3.0L V6 diesel, and a 3.5L V6 gasoline engine. The horsepower and torque for the 2.1L engine is around 127 hp and 221 lb-ft of torque. These vans were generally appreciated for their fuel efficiency (especially the diesel models), spacious interiors, and relatively comfortable ride for a commercial vehicle. However, some common complaints included the cost of maintenance and repairs, especially with specialized parts, and some electrical gremlins.

Engine

2.1L Four-Cylinder Diesel

• Turbocharger Failure
  • Description/Symptoms: Whining noise from the engine, loss of power, excessive smoke from the exhaust.
  • Solution: Replace the turbocharger.
  • Estimated Cost to Fix: $1500 - $3000+
  • Recalls: None Found
• Diesel Particulate Filter (DPF) Issues
  • Description/Symptoms: DPF light on the dashboard, reduced engine performance, frequent regeneration cycles.
  • Solution: Forced DPF regeneration, DPF cleaning, or DPF replacement.
  • Estimated Cost to Fix: $300 - $2000+
  • Recalls: None Found

3.0L V6 Diesel

• Oil Cooler Leaks
  • Description/Symptoms: Oil leak near the front of the engine, oil in the coolant, overheating.
  • Solution: Replace the oil cooler and related gaskets.
  • Estimated Cost to Fix: $800 - $1500+
  • Recalls: None Found
• Glow Plug Failure
  • Description/Symptoms: Hard starting, especially in cold weather, check engine light.
  • Solution: Replace the faulty glow plug(s).
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

3.5L V6 Gasoline

• No Issues Found

Transmission

All Transmissions

• Torque Converter Failure
  • Description/Symptoms: Shuddering during acceleration, slipping between gears, unusual noises.
  • Solution: Replace or rebuild the torque converter.
  • Estimated Cost to Fix: $1500 - $3500+
  • Recalls: None Found
• Valve Body Issues
  • Description/Symptoms: Harsh or delayed shifting, erratic shifting patterns.
  • Solution: Replace or rebuild the valve body.
  • Estimated Cost to Fix: $800 - $2000+
  • Recalls: None Found

Suspension

• Leaf Spring Sagging/Breakage (Rear)
  • Description/Symptoms: Rear of the van sitting lower than normal, poor ride quality, clunking noises from the rear.
  • Solution: Replace the leaf springs.
  • Estimated Cost to Fix: $500 - $1200+
  • Recalls: None Found
• Worn Shocks/Struts
  • Description/Symptoms: Bouncy ride, poor handling, excessive body roll.
  • Solution: Replace the shocks/struts.
  • Estimated Cost to Fix: $300 - $800+
  • Recalls: None Found

Electrical

• Faulty Door Lock Actuators
  • Description/Symptoms: Doors not locking or unlocking properly, clicking noises from the door.
  • Solution: Replace the faulty door lock actuator.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found
• EGR Valve Issues
  • Description/Symptoms: Decreased fuel economy, check engine light, rough idle, poor performance
  • Solution: EGR Valve replacement
  • Estimated Cost to Fix: $400 - $700+
  • Recalls: None Found
• Glow Plug Control Module Failure
  • Description/Symptoms: Hard Starting, especially in cold weather. Check engine light.
  • Solution: Replace the faulty glow plug control module
  • Estimated Cost to Fix: $300 - $600+
  • Recalls: None Found
• Wiring Harness Problems
  • Description/Symptoms: Intermittent electrical issues, warning lights, malfunctioning sensors.
  • Solution: Repair or replace the affected wiring harness section.
  • Estimated Cost to Fix: $200 - $1000+
  • Recalls: None Found

Exterior

• Sliding Door Mechanism Issues
  • Description/Symptoms: Difficulty opening or closing the sliding door, jamming, unusual noises.
  • Solution: Repair or replace the sliding door mechanism components (rollers, tracks, latches).
  • Estimated Cost to Fix: $200 - $800+
  • Recalls: None Found

Interior

• HVAC Blower Motor Failure
  • Description/Symptoms: Blower motor not working, weak airflow, unusual noises from the blower motor area.
  • Solution: Replace the blower motor.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Summary

The 2010 Mercedes-Benz Sprinter (Boxer 60) has a mix of potential issues, with the diesel engines experiencing more problems related to their emissions systems and turbochargers. Transmission issues, particularly with the torque converter and valve body, are also noted. Electrical faults and suspension wear are other common areas of concern. Repair costs can range from relatively minor fixes to more substantial expenses, especially when dealing with specialized parts or diesel-related components. Overall, prospective buyers should be aware of these potential issues and factor them into their purchasing and maintenance considerations.