2011 Ram 3500

The 2011 Ram 3500 is a heavy-duty truck known for its towing and hauling capabilities. Engine options include the 5.7L Hemi V8, the 6.7L Cummins Turbo Diesel, and the 4.7L V8. For this output, we will focus on the 6.7L Cummins, producing 350 horsepower and 650 lb-ft of torque (though higher output versions were available depending on configuration). Transmission options include a 6-speed manual and a 6-speed automatic. Owners often praise the truck’s powerful engine and ruggedness, while common complaints include ride quality, fuel economy, and some reliability concerns.

Engine

6.7L Cummins Turbo Diesel

• EGR Cooler Failure
  • Description/Symptoms: Coolant leak, white smoke from exhaust, engine overheating, loss of coolant. This is due to cracks forming within the EGR cooler.
  • Solution: Replace the EGR cooler with an updated design.
  • Estimated Cost to Fix: $800 - $1500+
  • Recalls: None Found
• Fuel Injector Failure
  • Description/Symptoms: Rough running engine, misfires, excessive black smoke, poor fuel economy, and potential for engine damage.
  • Solution: Replace faulty fuel injector(s). Often recommended to replace all injectors at the same time to ensure even performance and prevent future issues.
  • Estimated Cost to Fix: $400-$800 per injector, plus labor. Full set replacement $2500-$4000+
  • Recalls: None Found
• Turbocharger Failure
  • Description/Symptoms: Loss of power, excessive black smoke, unusual noises (whining or screeching) from the turbocharger, and potentially an engine light.
  • Solution: Replace the turbocharger.
  • Estimated Cost to Fix: $1500 - $3500+
  • Recalls: None Found
• Water Pump Failure
  • Description/Symptoms: Coolant leak, overheating, warning lights.
  • Solution: Replace the water pump.
  • Estimated Cost to Fix: $400 - $800
  • Recalls: None Found

Transmission

6-Speed Automatic (68RFE)

• Torque Converter Failure
  • Description/Symptoms: Shuddering during acceleration, slipping between gears, difficulty shifting, and unusual noises.
  • Solution: Replace the torque converter. Often recommended to rebuild or replace the transmission entirely, particularly if the issue has been ongoing for a while and has introduced debris into the system.
  • Estimated Cost to Fix: $800 - $1500 for torque converter replacement alone. $3,000 - $6,000+ for transmission rebuild or replacement.
  • Recalls: None Found
• Valve Body Issues
  • Description/Symptoms: Erratic shifting, harsh shifts, delayed engagement of gears, and slipping.
  • Solution: Replace or rebuild the valve body.
  • Estimated Cost to Fix: $500 - $1500
  • Recalls: None Found

Suspension

• Ball Joint Failure
  • Description/Symptoms: Clunking noises from the front suspension, uneven tire wear, and loose steering.
  • Solution: Replace the ball joints.
  • Estimated Cost to Fix: $300 - $800 per side
  • Recalls: None Found
• Steering Linkage Wear
  • Description/Symptoms: Loose steering, wandering on the road, and difficulty maintaining a straight line.
  • Solution: Replace worn steering linkage components (tie rod ends, drag link, etc.).
  • Estimated Cost to Fix: $300 - $1000+
  • Recalls: None Found

Electrical

• TIPM (Totally Integrated Power Module) Issues
  • Description/Symptoms: Intermittent starting problems, fuel pump relay failure, stalling, lights not working, wipers malfunctioning, and other electrical gremlins.
  • Solution: Replace the TIPM.
  • Estimated Cost to Fix: $800 - $1500+
  • Recalls: None Found
• Alternator Failure
  • Description/Symptoms: Battery light on, dimming headlights, slow engine cranking, and eventually a dead battery.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $300 - $700
  • Recalls: None Found

Exterior

• Rust (Especially in Northern Climates)
  • Description/Symptoms: Rust forming on the rocker panels, bed sides, and around wheel wells.
  • Solution: Rust repair, panel replacement.
  • Estimated Cost to Fix: Highly variable, depending on severity. $500 - $5000+
  • Recalls: None Found

Interior

• Dashboard Cracking
  • Description/Symptoms: Large cracks appearing in the dashboard, especially in warmer climates.
  • Solution: Dashboard replacement or cover.
  • Estimated Cost to Fix: $500 - $1500+
  • Recalls: None Found

Summary The 2011 Ram 3500, especially with the 6.7L Cummins, is a capable truck, but owners should be aware of potential issues. Engine and transmission problems, such as EGR cooler and torque converter failures, can be costly to repair. Electrical issues related to the TIPM are also a significant concern. Suspension components also tend to wear out quickly in this vehicle, especially when used under load or in harsh road conditions. While some issues are relatively minor, others can lead to substantial repair bills.