2012 Ford E-450 Super Duty

Introduction

The 2012 Ford E-450 Super Duty is a heavy-duty commercial van that offers exceptional hauling and towing capabilities. It is powered by a standard 6.8L V10 gasoline engine, producing 305 horsepower and 420 lb-ft of torque, and paired with a 5-speed TorqShift automatic transmission. Other engine options include a 6.0L V8 PowerStroke diesel and a 6.2L V8 gasoline.

Owners appreciate the E-450 Super Duty’s spacious cargo area, payload capacity of up to 4,300 lbs., and towing capacity of up to 12,000 lbs. However, some have reported various issues with their vehicles.

Engine

6.8L V10 Gasoline

• Spark Plug Failure: Premature spark plug failure can cause misfires, rough idling, and reduced engine performance.
  • Solution: Replace the spark plugs with updated versions.
  • Estimated Cost to Fix: $200 - $400+
• Fuel Injector Leaks: Leaking fuel injectors can lead to reduced fuel economy, engine stalling, and difficulty starting.
  • Solution: Replace the faulty fuel injectors.
  • Estimated Cost to Fix: $500 - $800+
• Intake Manifold Failure: The intake manifold may fail due to cracks or other defects, resulting in reduced engine power and fuel efficiency.
  • Solution: Replace the intake manifold.
  • Estimated Cost to Fix: $1,000 - $1,500+
• Exhaust Manifold Bolt Failure: Broken or loosened exhaust manifold bolts can lead to exhaust leaks, reduced power, and engine noise.
  • Solution: Replace the failed bolts and repair or replace the exhaust manifold if necessary.
  • Estimated Cost to Fix: $250 - $500+

Transmission

5-Speed TorqShift Automatic

• Shifting Problems: The transmission may experience issues with shifting gears, such as slipping, sluggish shifts, or delay in engaging.
  • Solution: Service the transmission with new fluid and filters. In severe cases, a transmission overhaul or replacement may be necessary.
  • Estimated Cost to Fix: $500 - $3,000+
• Torque Converter Failure: The torque converter may fail, causing shuddering or vibration during acceleration.
  • Solution: Replace the torque converter.
  • Estimated Cost to Fix: $1,000 - $2,000+
• Transmission Fluid Leak: Leaks in the transmission fluid lines or pan gasket can cause low fluid levels and transmission failure.
  • Solution: Inspect for fluid leaks and repair or replace the failed component.
  • Estimated Cost to Fix: $200 - $500+

Electrical

• Battery Drain: The vehicle may experience excessive battery drain, resulting in difficulty starting or a dead battery.
  • Solution: Diagnose and repair the cause of the battery drain, such as a faulty alternator or parasitic draw.
  • Estimated Cost to Fix: $250 - $1,000+
• Electrical Shorts: Electrical shorts can cause various issues, such as flickering lights, malfunctioning gauges, or premature component failure.
  • Solution: Locate and repair the source of the electrical shorts.
  • Estimated Cost to Fix: $100 - $500+
• Alternator Failure: The alternator may fail to charge the battery, leading to electrical problems and a dead battery.
  • Solution: Replace the alternator.
  • Estimated Cost to Fix: $400 - $700+

Suspension

• Rear Leaf Spring Failure: The rear leaf springs may sag or break, reducing ride quality and load-carrying capacity.
  • Solution: Replace the failed leaf springs.
  • Estimated Cost to Fix: $500 - $1,000+
• Stabilizer Bar Link Failure: Worn or damaged stabilizer bar links can cause excessive body roll and poor handling.
  • Solution: Replace the failed stabilizer bar links.
  • Estimated Cost to Fix: $150 - $300+
• Shock Absorber Failure: Worn shock absorbers can compromise ride quality and handling performance.
  • Solution: Replace the failed shock absorbers.
  • Estimated Cost to Fix: $200 - $500+

Exterior

• Tailgate Latch Failure: The tailgate latch may fail to engage or release, making it difficult to open or close the tailgate.
  • Solution: Replace the faulty latch mechanism.
  • Estimated Cost to Fix: $100 - $200+
• Sliding Door Problems: The sliding doors may experience difficulties in opening, closing, or staying closed properly.
  • Solution: Inspect and repair the door tracks, rollers, and latch mechanisms.
  • Estimated Cost to Fix: $200 - $800+
• Roof Leaks: The roof may develop leaks, allowing water to enter the interior of the vehicle.
  • Solution: Inspect the roof for damage or cracks and repair any breaches.
  • Estimated Cost to Fix: $100 - $500+

Interior

• Dashboard Rattle: The dashboard may rattle due to loose or worn components.
  • Solution: Inspect and tighten or replace the rattling parts.
  • Estimated Cost to Fix: $100 - $300+
• Cruise Control Failure: The cruise control system may malfunction, making it difficult to maintain a steady speed.
  • Solution: Diagnose and repair the faulty cruise control components.
  • Estimated Cost to Fix: $200 - $500+
• HVAC System Failure: The heating, ventilation, and air conditioning (HVAC) system may fail to function properly, resulting in uncomfortable cabin temperatures.
  • Solution: Inspect and repair the faulty HVAC system components, such as the compressor, condenser, or evaporator.
  • Estimated Cost to Fix: $500 - $2,000+

Summary

The 2012 Ford E-450 Super Duty has mixed user reviews, with some owners reporting a fair number of issues. While some problems are minor and inexpensive to fix, others, such as engine or transmission failures, can be costly. It’s essential to research the reported issues thoroughly before purchasing this vehicle.