2012 Ford Fusion

The 2012 Ford Fusion was a popular mid-size sedan known for its fuel efficiency, comfortable ride, and stylish design. Engine options included a 2.5L Duratec I4 (175 hp, 172 lb-ft torque), a 3.0L Duratec V6 (240 hp, 228 lb-ft torque), and a 2.0L EcoBoost I4 (240 hp, 270 lb-ft torque). Transmission options were a 6-speed automatic (standard on all engines) and a 6-speed manual (available on the 2.5L I4). Owners generally liked the Fusion’s handling, comfortable interior, and fuel economy. Common complaints included issues with the MyFord Touch infotainment system, and some powertrain reliability concerns.

Engine

2.5L Duratec I4

• Excessive Oil Consumption
  • Description/Symptoms: Some owners have reported excessive oil consumption, requiring frequent top-offs between oil changes. Symptoms include blue smoke from the exhaust, low oil level warnings, and engine knocking.
  • Solution: In some cases, replacing the piston rings or the entire engine has been necessary.
  • Estimated Cost to Fix: $2,000 - $5,000+
  • Recalls: None Found

2.0L EcoBoost I4

• Turbocharger Failure
  • Description/Symptoms: The turbocharger may fail prematurely, resulting in a loss of power, unusual noises (whining or screeching), and potential engine damage.
  • Solution: Replacing the turbocharger.
  • Estimated Cost to Fix: $1,500 - $3,000+
  • Recalls: None Found

3.0L Duratec V6

• No Issues Found

Transmission

6-Speed Automatic (6F35)

• Rough Shifting/Slipping
  • Description/Symptoms: Hesitation, slipping, or harsh shifts between gears. May also include transmission warning lights.
  • Solution: In some cases, a software update can resolve the issue. In other cases, valve body replacement or a full transmission rebuild is required.
  • Estimated Cost to Fix: $200 (software update) - $3,000+ (rebuild)
  • Recalls: None Found

6-Speed Manual

• No Issues Found

Suspension

• Front Strut Mount Noise
  • Description/Symptoms: Clicking or popping noises coming from the front suspension, especially when turning or going over bumps.
  • Solution: Replacing the strut mounts.
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Electrical

• MyFord Touch/MyLincoln Touch Infotainment System Issues
  • Description/Symptoms: Freezing, slow response times, screen blackouts, and general unreliability.
  • Solution: Software updates can sometimes improve performance. In severe cases, replacing the APIM (Accessory Protocol Interface Module) is necessary.
  • Estimated Cost to Fix: $0 (software update) - $1,000+ (APIM replacement)
  • Recalls: None Found
• Power Window Failure
  • Description/Symptoms: Power windows may stop working intermittently or completely, often due to a faulty window motor or regulator.
  • Solution: Replacing the window motor or regulator.
  • Estimated Cost to Fix: $150 - $400 per window
  • Recalls: None Found

Exterior

• Door Handle Failure
  • Description/Symptoms: The exterior door handles may break or become difficult to use.
  • Solution: Replacing the door handle assembly.
  • Estimated Cost to Fix: $100 - $300 per door
  • Recalls: None Found

Interior

• Sunroof Leak
  • Description/Symptoms: Water leaking into the cabin from the sunroof, often due to clogged drain tubes.
  • Solution: Cleaning the sunroof drain tubes.
  • Estimated Cost to Fix: $50 - $200
  • Recalls: None Found

Summary

The 2012 Ford Fusion has a mix of common issues. The most significant problems appear to be related to the MyFord Touch system and some engine/transmission reliability issues. The severity and cost of repairs can vary, with some issues being relatively inexpensive to fix (sunroof drain cleaning) while others can be quite costly (engine replacement). Potential buyers should be aware of these common issues and carefully inspect any used 2012 Fusion before purchasing.