2012 Ram 5500
2012 Ram 5500
Overview
The 2012 Ram 5500 is a heavy-duty truck designed for commercial and vocational use, known for its robust construction and towing capabilities. Reliability data for this model year indicates a generally solid performance, particularly in its core powertrain components. However, like many heavy-duty vehicles, specific issues can arise depending on usage and maintenance. This analysis focuses on documented technical failures beyond routine maintenance, providing insights into potential problem areas for owners and fleet managers. The data covers the primary engine and transmission options available for the 2012 Ram 5500, alongside other critical systems.
Engine
6.7L Cummins Turbo Diesel
EGR Cooler Failure
- Symptoms: Coolant loss, white smoke from exhaust, overheating, check engine light.
- Solution: Replacement of the EGR cooler. Some owners opt for EGR delete kits, which may have emissions implications.
- Cost: $600 - $1200
Injector Issues
- Symptoms: Rough idle, loss of power, increased fuel consumption, black smoke.
- Solution: Diagnosis and replacement of faulty fuel injectors.
- Cost: $800 - $1600
Transmission
68RFE 6-Speed Automatic
Torque Converter Shudder
- Symptoms: Vibration or shuddering during acceleration, especially at lower speeds.
- Solution: Fluid and filter change, torque converter replacement, or transmission software update.
- Cost: $500 - $1500
Overheating
- Symptoms: Transmission slipping, delayed shifting, burning smell.
- Solution: Transmission fluid and filter service, installation of an auxiliary transmission cooler.
- Cost: $300 - $800
G56 6-Speed Manual
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Suspension
Standard Chassis
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Electrical
Standard Electrical System
Alternator Failure
- Symptoms: Dimming headlights, battery warning light, dead battery.
- Solution: Replacement of the alternator.
- Cost: $400 - $700
Wiring Harness Issues
- Symptoms: Intermittent electrical component failures, dashboard warning lights, starting problems.
- Solution: Inspection and repair or replacement of damaged wiring harnesses.
- Cost: $300 - $900
Exterior
Standard Exterior
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Interior
Standard Interior
No widespread issues reported.
- Symptoms: N/A
- Solution: N/A
- Cost: Varies
Summary Verdict
The 2012 Ram 5500 generally exhibits good reliability, especially concerning its robust 6.7L Cummins Turbo Diesel engine and the G56 manual transmission. The 68RFE automatic transmission, while capable, can experience issues like torque converter shudder and overheating, particularly under heavy use. Electrical components, such as the alternator and wiring harnesses, are the most common areas for reported technical failures. Owners should be mindful of these potential issues and ensure regular maintenance, especially for the automatic transmission and EGR system, to maximize longevity and minimize unexpected repair costs.