2016 Ford E-350 Super Duty

Introduction: The 2016 Ford E-350 Super Duty is a heavy-duty van offered with a range of engine and transmission options. It boasts impressive towing and payload capacities, making it a popular choice for commercial and personal use. Despite its capabilities, the vehicle has faced various issues throughout its production run.

Engine:

6.8L V10

• Intake Manifold Bolt Failure: Bolts securing the intake manifold to the cylinder head can loosen or shear, leading to coolant and oil leaks. Solution: Replace affected bolts. Estimated Cost to Fix: $400 - $800+
• Timing Chain Tensioner Failure: The timing chain tensioner can fail, resulting in abnormal engine noise, reduced power, and potential engine damage. Solution: Replace timing chain tensioner and related components. Estimated Cost to Fix: $1,200 - $2,000+
• Exhaust Gas Recirculation (EGR) Valve Failure: The EGR valve can malfunction, causing reduced engine power, rough idling, and increased emissions. Solution: Replace EGR valve. Estimated Cost to Fix: $300 - $600+

7.3L V8

• Turbocharger Solenoid Failure: The turbocharger solenoid can malfunction, leading to reduced boost pressure and a loss of power. Solution: Replace turbocharger solenoid. Estimated Cost to Fix: $200 - $400+
• Fuel Injector Failure: Fuel injectors can fail, resulting in rough idling, misfiring, and decreased fuel economy. Solution: Replace affected fuel injectors. Estimated Cost to Fix: $500 - $1,000+
• High-Pressure Fuel Pump Failure: The high-pressure fuel pump can fail, causing engine stalling, difficulty starting, and reduced power. Solution: Replace high-pressure fuel pump. Estimated Cost to Fix: $800 - $1,500+

Transmission:

6-Speed Automatic (6R140)

• Torque Converter Clutch Failure: The torque converter clutch can malfunction, leading to shuddering, slipping, and overheating. Solution: Replace torque converter assembly. Estimated Cost to Fix: $2,000 - $3,000+
• Valve Body Failure: The valve body can fail, resulting in harsh shifting, delayed engagement, and a loss of gears. Solution: Replace valve body. Estimated Cost to Fix: $800 - $1,200+
• Input Shaft Bearing Failure: The input shaft bearing can fail, causing a grinding noise, difficulty shifting, and transmission damage. Solution: Rebuild or replace transmission. Estimated Cost to Fix: $2,500 - $4,000+

Suspension:

• Front Suspension Noise: Some models experience excessive noise from the front suspension components, such as worn ball joints or loose control arms. Solution: Inspect and replace worn components as needed. Estimated Cost to Fix: $100 - $500+
• Rear Sway Bar Link Failure: The rear sway bar links can fail, resulting in a knocking or clunking sound when cornering or hitting bumps. Solution: Replace sway bar links. Estimated Cost to Fix: $150 - $300+

Electrical:

• Battery Discharge: Some models experience excessive battery discharge due to a faulty alternator or parasitic drain. Solution: Inspect and repair charging system or identify and fix the source of drain. Estimated Cost to Fix: $200 - $600+
• Headlight Malfunction: Headlights may flicker, dim, or fail due to faulty bulbs, wiring issues, or switch problems. Solution: Replace affected bulbs or repair wiring/switch assembly. Estimated Cost to Fix: $50 - $300+

Exterior:

• Rust and Corrosion: Some models experience premature rust and corrosion on the body panels, especially in areas exposed to road salt or coastal climates. Solution: Regular maintenance and rust prevention measures. Estimated Cost to Fix: Varies depending on the extent of damage
• Tailgate Hinge Failure: The tailgate hinges can wear out or fail, causing the tailgate to sag or become difficult to open/close. Solution: Replace affected hinges. Estimated Cost to Fix: $200 - $400+

Interior:

• Climate Control Malfunction: The climate control system may malfunction, causing inconsistent temperature, blower issues, or defroster problems. Solution: Inspect and repair climate control components as needed. Estimated Cost to Fix: $50 - $500+
• Instrument Cluster Failure: The instrument cluster can fail, resulting in inaccurate readings, dimming, or complete loss of display. Solution: Replace instrument cluster assembly. Estimated Cost to Fix: $300 - $600+
• Door Lock Malfunction: Door locks may fail to operate properly, causing difficulties locking/unlocking doors. Solution: Inspect and repair door lock actuators or switches. Estimated Cost to Fix: $100 - $300+

Summary:

The 2016 Ford E-350 Super Duty has experienced a range of issues affecting various components, including the engine, transmission, suspension, electrical system, and interior. Engine issues can be particularly severe and costly to repair, but most other issues are less serious. Owners should be aware of potential problems and consider regular maintenance and inspections to minimize the risk of costly breakdowns.