2016 Ford Expedition

Here’s a breakdown of common issues reported for the 2016 Ford Expedition, categorized by component and engine/transmission options.

The 2016 Ford Expedition is a full-size SUV known for its spacious interior, powerful towing capabilities, and comfortable ride. It offers a blend of utility and refinement, making it a popular choice for families and those needing to haul large loads. Many owners appreciate the Expedition’s ample cargo space, comfortable seating, and powerful EcoBoost engine. However, some common dislikes include its large size, which can make it challenging to maneuver in tight spaces, and its relatively high fuel consumption. The 2016 Expedition features a turbocharged 3.5L EcoBoost V6 engine, producing 365 horsepower and 420 lb-ft of torque. This engine is paired with a 6-speed automatic transmission.

Engine

3.5L EcoBoost V6

• Turbocharger Failure
  • Description/Symptoms: Whining noise from the turbochargers, loss of power, check engine light. Can be caused by oil starvation or internal component failure.
  • Solution: Replace the failed turbocharger(s). Inspect oil lines and perform oil changes with the proper type of oil to prevent future failures.
  • Estimated Cost to Fix: $1500 - $3000+ (depending on if one or both turbos need replacement and labor costs)
  • Recalls: None Found
• Coolant Leak
  • Description/Symptoms: Coolant leaks from various parts such as the water pump, radiator, and coolant hoses. Overheating.
  • Solution: Replace the leaking water pump, radiator, or hoses. Inspect the entire system for any other signs of leakage or damage.
  • Estimated Cost to Fix: $200 - $1000+ depending on the cause
  • Recalls: None Found
• Spark Plug Issues
  • Description/Symptoms: Misfire, poor fuel economy, rough idle. The 3.5L EcoBoost is known to be sensitive to spark plug condition.
  • Solution: Replace spark plugs with updated plugs and proper gap.
  • Estimated Cost to Fix: $100 - $300
  • Recalls: None Found

Transmission

6-Speed Automatic (6R80)

• Harsh Shifting/Slipping
  • Description/Symptoms: Rough or delayed shifts between gears, especially when cold. Transmission slipping under load.
  • Solution: Begin with a transmission fluid flush and filter replacement. If that doesn’t resolve the issue, further diagnostics are needed, potentially including valve body replacement or a complete transmission rebuild.
  • Estimated Cost to Fix: $200 (fluid flush) to $3000+ (rebuild/replacement)
  • Recalls: None Found
• Torque Converter Shudder
  • Description/Symptoms: Shaking or vibrating sensation, particularly at lower speeds or during light acceleration, caused by the torque converter clutch engaging and disengaging rapidly.
  • Solution: Perform a transmission fluid flush with a fluid specifically designed for shudder issues. In some cases, torque converter replacement may be necessary.
  • Estimated Cost to Fix: $200 - $1500+
  • Recalls: None Found

Suspension

• Air Suspension Problems (If Equipped)
  • Description/Symptoms: The rear suspension sags. The compressor is running all the time. The vehicle rides rough. “Check Air Suspension” warning message.
  • Solution: Air springs will need to be replaced if leaking. Check the compressor and replace if weak.
  • Estimated Cost to Fix: $500 - $1500+ per air spring, $400 - $800+ for compressor
  • Recalls: None Found

Electrical

• Sync System Issues
  • Description/Symptoms: The Ford Sync system freezes, glitches, or doesn’t respond to user input. Bluetooth connectivity issues.
  • Solution: Attempt a system reset. Update Sync software to the latest version (if available). In severe cases, module replacement may be required.
  • Estimated Cost to Fix: $0 (reset/update) to $500+ (module replacement)
  • Recalls: None Found
• Power Window Failure
  • Description/Symptoms: Windows stop working, either one or all.
  • Solution: Check the window motor and replace if necessary. If several windows stop working simultaneously, check the window switch.
  • Estimated Cost to Fix: $150 - $400 per window
  • Recalls: None Found

Exterior

• Liftgate Issues
  • Description/Symptoms: The rear liftgate doesn’t open or close properly, or the power liftgate malfunctions.
  • Solution: Check the liftgate struts and replace if weak. Inspect the liftgate motor and associated wiring for the power liftgate system.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found

Interior

• Seat Heater Malfunction
  • Description/Symptoms: Seat heaters do not work or only work intermittently.
  • Solution: Check the seat heater element and switch. Replace as needed.
  • Estimated Cost to Fix: $100 - $300+ per seat
  • Recalls: None Found

Summary

The 2016 Ford Expedition, while generally reliable, can experience several issues that owners should be aware of. The most significant concerns revolve around the 3.5L EcoBoost engine and the 6-speed automatic transmission. Turbocharger failures and harsh shifting/slipping are common and can be costly to repair. Electrical issues with the Sync system and air suspension problems (if equipped) are also frequently reported. While some repairs are relatively inexpensive, others, such as turbocharger or transmission replacement, can be quite costly. Therefore, a thorough inspection is recommended before purchasing a used 2016 Expedition, and regular maintenance is essential to minimize potential problems.