2016 Ford F-350

The 2016 Ford F-350 Super Duty is a heavy-duty pickup truck known for its towing and payload capabilities. Engine options include the 6.2L gasoline V8, producing 385 horsepower and 405 lb-ft of torque, and the 6.7L Power Stroke turbodiesel V8, generating 440 horsepower and 860 lb-ft of torque. Both engines were paired with a TorqShift 6-speed automatic transmission. Owners often praise the F-350 for its ruggedness, workhorse capabilities, and spacious cabin, especially in higher trim levels. Some common complaints revolve around ride quality (characteristic of heavy-duty trucks), fuel economy (especially with the diesel), and the cost of maintenance and repairs.

Engine

6.2L Gasoline V8

• Valve Train Noise/Tick
  • Description/Symptoms: Ticking or tapping noise emanating from the engine, particularly noticeable at idle or low speeds. May be related to worn or collapsed roller rockers.
  • Solution: Replacement of the affected rocker arms, roller rockers, and possibly the camshaft if damage is severe.
  • Estimated Cost to Fix: $800 - $2000+
  • Recalls: None Found

6.7L Power Stroke Turbodiesel V8

• Turbocharger Failure
  • Description/Symptoms: Loss of power, excessive black smoke from the exhaust, unusual noises from the turbocharger (whining or screeching). Can be caused by oil starvation, foreign object damage, or general wear and tear.
  • Solution: Replacement of the turbocharger assembly.
  • Estimated Cost to Fix: $2500 - $4500+
  • Recalls: None Found
• CP4 Fuel Pump Failure
  • Description/Symptoms: Engine stalling, hard starting, lack of power, metallic debris in the fuel system. The CP4 pump is known to be less tolerant of contaminated fuel.
  • Solution: Replacement of the CP4 fuel pump, fuel lines, injectors, and potentially the fuel tank if contaminated.
  • Estimated Cost to Fix: $8000 - $12000+
  • Recalls: None Found
• EGR (Exhaust Gas Recirculation) Valve Failure
  • Description/Symptoms: Rough idling, poor performance, check engine light illumination, black smoke from the exhaust.
  • Solution: Replacement of the EGR valve or EGR cooler assembly.
  • Estimated Cost to Fix: $500 - $1500+
  • Recalls: None Found
• Glow Plug Failure
  • Description/Symptoms: Hard starting in cold weather, excessive white smoke upon starting, check engine light illumination.
  • Solution: Replacement of the faulty glow plug(s).
  • Estimated Cost to Fix: $300 - $800+
  • Recalls: None Found

Transmission

TorqShift 6-Speed Automatic (6R140)

• Harsh Shifting/Slipping
  • Description/Symptoms: Abrupt or delayed shifts, slipping between gears, particularly when cold. Can be caused by worn valve body, solenoids, or internal clutches.
  • Solution: Replacement of the valve body, solenoids, or a complete transmission rebuild.
  • Estimated Cost to Fix: $500 - $4000+
  • Recalls: None Found

Suspension

• Leaf Spring Sag/Failure
  • Description/Symptoms: Vehicle leaning to one side, reduced load capacity, rough ride, visible cracking or breakage of the leaf springs.
  • Solution: Replacement of the leaf spring assembly.
  • Estimated Cost to Fix: $500 - $1500+ per side
  • Recalls: None Found
• Steering Wander
  • Description/Symptoms: Truck wanders while driving at higher speeds, requiring constant steering correction to stay in a straight line.
  • Solution: Typically caused by worn ball joints, tie rod ends, or steering gearbox. Requires replacement of the worn parts and a front-end alignment.
  • Estimated Cost to Fix: $500 - $2000+
  • Recalls: None Found

Electrical

• Failing Instrument Panel
  • Description/Symptoms: The whole instrument panel will turn off and go blank while driving and then reset and turn back on. May happen many times on a single trip or after a short time of driving.
  • Solution: Replacement of the instrument panel assembly.
  • Estimated Cost to Fix: $1000+
  • Recalls: None Found
• Dead Batteries
  • Description/Symptoms: Batteries are dead in the morning. Jumps are needed to start the vehicle.
  • Solution: Replacement of both batteries.
  • Estimated Cost to Fix: $300+
  • Recalls: None Found

Exterior

• Cab Corner Rust
  • Description/Symptoms: Rust appearing along the lower rear corners of the cab, particularly behind the rear wheels. Common in areas with road salt usage.
  • Solution: Rust repair, panel replacement, and repainting.
  • Estimated Cost to Fix: $500 - $2000+
  • Recalls: None Found

Interior

• HVAC Blend Door Actuator Failure
  • Description/Symptoms: Inability to control air temperature, clicking noises behind the dashboard, and air only blowing hot or cold regardless of the setting.
  • Solution: Replacement of the faulty blend door actuator.
  • Estimated Cost to Fix: $200 - $600+
  • Recalls: None Found

Summary

The 2016 Ford F-350, while a capable truck, experiences a range of potential issues. The diesel engine, in particular, can be prone to expensive failures related to the fuel system (CP4 pump) and turbocharger. Electrical glitches and rust formation are also concerns. While some issues are relatively minor, others can lead to substantial repair bills. Prospective buyers should thoroughly inspect the vehicle’s history, pay close attention to any unusual noises or symptoms during a test drive, and consider a pre-purchase inspection by a qualified mechanic, especially one familiar with Ford Super Duty trucks.