2016 Ford F650

Here’s a breakdown of common issues reported for the 2016 Ford F-650, categorized by system, engine/transmission configuration, symptoms, solutions, and estimated costs. This information is compiled from owner forums, repair databases, and recall information. It’s important to remember that individual experiences may vary. The 2016 Ford F-650 is a medium-duty truck known for its robust build, versatility, and towing capacity. Engine options include the 6.7L Power Stroke V8 diesel and the 6.8L Triton V10 gasoline engine, each offering significant power for commercial applications. The 6.7L Power Stroke V8 boasts around 270-330 horsepower and 700-750 lb-ft of torque depending on the specific tuning. A significant number of owners appreciate the truck’s durability and ability to handle heavy loads. However, some common complaints revolve around the vehicle’s size, fuel economy, and occasional maintenance costs.

Engine

6.7L Power Stroke V8 Diesel

• Turbocharger Failure
  • Description/Symptoms: Reduced power, excessive black smoke, whistling or screeching noises from the turbocharger, check engine light.
  • Solution: Turbocharger replacement or repair. Check for boost leaks in the intake system
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found
• Diesel Particulate Filter (DPF) Issues
  • Description/Symptoms: Frequent regeneration cycles, reduced fuel economy, check engine light, potential for engine derate.
  • Solution: DPF cleaning or replacement, addressing underlying issues causing excessive soot production.
  • Estimated Cost to Fix: $500 - $3,000+
  • Recalls: None Found
• Fuel Injector Failure
  • Description/Symptoms: Rough idling, misfires, reduced power, black smoke, fuel knock, and check engine light.
  • Solution: Fuel injector replacement.
  • Estimated Cost to Fix: $800 - $3,000+
  • Recalls: None Found

6.8L Triton V10 Gasoline

• Spark Plug Issues
  • Description/Symptoms: Misfires, rough running engine, check engine light, and difficulty starting.
  • Solution: Spark plug replacement.
  • Estimated Cost to Fix: $200 - $600+
  • Recalls: None Found
• Exhaust Manifold Leaks
  • Description/Symptoms: Ticking noise, especially when cold, reduced fuel efficiency, and exhaust smell.
  • Solution: Exhaust manifold repair or replacement.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found

Transmission

Ford TorqShift 6-Speed Automatic

• Harsh Shifting
  • Description/Symptoms: Hard shifts between gears, especially when cold, transmission slipping, and clunking noises.
  • Solution: Transmission fluid flush and filter change, valve body repair or replacement, or complete transmission rebuild.
  • Estimated Cost to Fix: $300 - $5,000+
  • Recalls: None Found
• Torque Converter Failure
  • Description/Symptoms: Shuddering, slipping, stalling, or complete failure of the transmission.
  • Solution: Torque converter replacement.
  • Estimated Cost to Fix: $1,000 - $3,000+
  • Recalls: None Found

Suspension

• Leaf Spring Sagging or Cracking
  • Description/Symptoms: Rear end sag, poor ride quality, clunking noises from the suspension, and visible cracks in the leaf springs.
  • Solution: Leaf spring replacement.
  • Estimated Cost to Fix: $500 - $2,000+
  • Recalls: None Found
• Worn Shocks/Struts
  • Description/Symptoms: Bouncy ride, poor handling, excessive body roll, and leaking shock absorbers.
  • Solution: Shock/Strut replacement.
  • Estimated Cost to Fix: $200 - $1,000+
  • Recalls: None Found

Electrical

• Sensor Failures (ABS, Wheel Speed, etc.)
  • Description/Symptoms: ABS light on, traction control issues, speedometer malfunction, and check engine light.
  • Solution: Sensor replacement.
  • Estimated Cost to Fix: $100 - $500+
  • Recalls: None Found
• Wiring Harness Issues
  • Description/Symptoms: Intermittent electrical problems, lights flickering, and random sensor failures.
  • Solution: Wiring harness repair or replacement.
  • Estimated Cost to Fix: $200 - $1,500+
  • Recalls: None Found

Exterior

• Corrosion
  • Description/Symptoms: Rust forming on body panels, especially around seams and wheel wells.
  • Solution: Rust repair, panel replacement.
  • Estimated Cost to Fix: $300 - $3,000+
  • Recalls: None Found
• Headlight Condensation
  • Description/Symptoms: Moisture inside the headlight housing causing reduced visibility.
  • Solution: Headlight assembly replacement or resealing.
  • Estimated Cost to Fix: $200 - $800+
  • Recalls: None Found

Interior

• HVAC System Problems
  • Description/Symptoms: Inconsistent temperature control, blower motor failure, and blend door actuator issues.
  • Solution: HVAC component replacement.
  • Estimated Cost to Fix: $200 - $1,000+
  • Recalls: None Found

Summary

The 2016 Ford F-650 can be a reliable workhorse, but potential buyers should be aware of common issues, especially with the 6.7L Power Stroke diesel engine and the TorqShift transmission. Turbocharger and DPF issues on the diesel can be costly, as can transmission problems. Addressing these concerns proactively through regular maintenance and inspections can help mitigate risks. The severity and cost of these issues can vary significantly depending on usage, maintenance history, and the specific problem encountered. Some issues, such as suspension wear and electrical glitches, are relatively minor, while others, like engine and transmission failures, can result in substantial repair bills.