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2016 Ford Transit

Introduction:

The 2016 Ford Transit is a versatile full-size van that debuted with three engine options: a 3.5L V6 EcoBoost, a 3.7L V6, and a 3.2L I5 Power Stroke diesel. Transmission options varied depending on the engine: the EcoBoost came with a 6-speed automatic, the 3.7L V6 could be paired with a 6-speed automatic or a 6-speed manual, and the diesel was exclusively paired with a 6-speed automatic.

Despite its spacious interior, powerful engine, and available all-wheel drive, the 2016 Transit has faced some reliability concerns since its release.

Engine:

3.5L V6 EcoBoost

  • Intake Manifold Runner Failure: Intake manifold runners becoming stuck or failing, resulting in loss of power and reduced fuel efficiency.
    • Solution: Replacement of intake manifold runners.
    • Estimated Cost to Fix: $1,000 - $1,500+
    • Recalls: None Found
  • Turbocharger Failure: Turbocharger failure, causing loss of power, smoking from the engine bay, and increased oil consumption.
    • Solution: Replacement of turbocharger.
    • Estimated Cost to Fix: $2,500 - $3,500+
    • Recalls: None Found
  • Timing Chain Tensioner Failure: Timing chain tensioner failing, resulting in rattling noises from the engine and potential engine damage.
    • Solution: Replacement of timing chain tensioner and possibly the timing chain.
    • Estimated Cost to Fix: $1,500 - $2,500+
    • Recalls: None Found

3.7L V6

  • Timing Chain Failure: Similar to the EcoBoost engine, timing chain failure can occur, causing rattling noises and potential engine damage.
    • Solution: Replacement of timing chain and tensioners.
    • Estimated Cost to Fix: $1,200 - $2,000+
    • Recalls: None Found
  • Exhaust Manifold Gasket Failure: Exhaust manifold gasket failure, resulting in exhaust leaks, decreased engine performance, and increased noise.
    • Solution: Replacement of exhaust manifold gasket.
    • Estimated Cost to Fix: $500 - $1,200+
    • Recalls: None Found

3.2L I5 Power Stroke Diesel

  • Fuel Injector Failure: Failure of one or more fuel injectors, causing rough idling, reduced power, and increased emissions.
    • Solution: Replacement of faulty fuel injector(s).
    • Estimated Cost to Fix: $800 - $1,200+
    • Recalls: None Found
  • Turbocharger Actuator Failure: Turbocharger actuator failure, resulting in reduced engine performance and decreased fuel efficiency.
    • Solution: Replacement of turbocharger actuator.
    • Estimated Cost to Fix: $600 - $1,000+
    • Recalls: None Found
  • EGR Valve Failure: EGR (Exhaust Gas Recirculation) valve failure, causing increased emissions and reduced engine efficiency.
    • Solution: Replacement of EGR valve.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Transmission:

6-Speed Automatic

  • Transmission Slipping or Shuddering: Transmission slipping or shuddering during gear changes, indicating internal wear or fluid contamination.
    • Solution: Transmission fluid service, transmission repair kit installation, or transmission rebuild/replacement.
    • Estimated Cost to Fix: $1,500 - $3,000+
    • Recalls: None Found
  • Torque Converter Failure: Torque converter failure, resulting in loss of power, slipping, and overheating.
    • Solution: Replacement of torque converter.
    • Estimated Cost to Fix: $1,200 - $2,000+
    • Recalls: None Found
  • Valve Body Failure: Valve body failure, causing erratic gear changes, slipping, and transmission overheating.
    • Solution: Replacement of valve body.
    • Estimated Cost to Fix: $800 - $1,500+
    • Recalls: None Found

6-Speed Manual

  • Synchronizer Failure: Synchronizer failure, making it difficult or impossible to shift gears smoothly.
    • Solution: Replacement of synchronizers and related components.
    • Estimated Cost to Fix: $1,000 - $1,800+
    • Recalls: None Found
  • Clutch Failure: Clutch failure, resulting in slipping, difficulty shifting, or inability to engage gears.
    • Solution: Replacement of clutch kit.
    • Estimated Cost to Fix: $1,200 - $2,000+
    • Recalls: None Found

Suspension:

  • Front Strut Failure: Front strut failure, causing excessive bouncing, reduced handling, and premature tire wear.
    • Solution: Replacement of front strut assemblies.
    • Estimated Cost to Fix: $800 - $1,200+
    • Recalls: None Found
  • Rear Leaf Spring Failure: Rear leaf spring failure, resulting in sagging, reduced load capacity, and decreased ride quality.
    • Solution: Replacement of leaf springs.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Electrical:

  • Battery Drain: Excessive battery drain, leading to dead or weak batteries, particularly after periods of inactivity.
    • Solution: Diagnosis and repair of electrical system, such as replacement of faulty components or parasitic drain sources.
    • Estimated Cost to Fix: $100 - $500+
    • Recalls: None Found
  • Alternator Failure: Alternator failure, resulting in insufficient charging of the battery and electrical system.
    • Solution: Replacement of alternator.
    • Estimated Cost to Fix: $500 - $1,000+
    • Recalls: None Found

Exterior:

  • Clear Coat Peeling: Peeling clear coat on various exterior surfaces, particularly on the roof and hood.
    • Solution: Repainting or applying a clear coat.
    • Estimated Cost to Fix: $500 - $2,000+
    • Recalls: None Found
  • Tailgate Anti-Rattle Feature Failure: Tailgate anti-rattle feature failing, causing excessive noise and vibration when closing the tailgate.
    • Solution: Replacement of tailgate anti-rattle components.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found

Interior:

  • Dashboard Rattle: Dashboard components rattling or squeaking, particularly on rough roads.
    • Solution: Installation of sound-dampening materials or replacement of faulty components.
    • Estimated Cost to Fix: $200 - $500+
    • Recalls: None Found
  • Climate Control Malfunction: Climate control system malfunctioning, resulting in inconsistent temperatures, inability to adjust settings, or complete failure.
    • Solution: Diagnosis and repair of climate control components, such as blend doors, sensors, or control modules.
    • Estimated Cost to Fix: $500 - $1,500+
    • Recalls: None Found

Summary:

The 2016 Ford Transit has experienced a range of issues affecting its engine, transmission, suspension, electrical, exterior, and interior components. Some of these issues, such as intake manifold runner failures and turbocharger problems in the EcoBoost engine, are more severe and costly to repair, while others are less significant and may only require minor repairs. Overall, owners should be aware of these potential issues and factor in the potential repair costs when considering purchasing or maintaining this vehicle.

This post is licensed under CC BY 4.0 by the author.