2016 Ford Transit-350

2016 Ford Transit-350

Overview

The 2016 Ford Transit-350 is a versatile and robust commercial van known for its utility and capability. As a workhorse vehicle, its reliability is paramount for businesses. This analysis focuses on common reported issues, excluding routine maintenance and normal wear and tear, to provide a clear picture of its technical reliability. We will examine the performance of its various engine and transmission options, as well as key systems like suspension, electrical, exterior, and interior components. Understanding these potential problem areas can help owners and fleet managers anticipate and address issues proactively, ensuring maximum uptime and operational efficiency.

---

Engine

3.7L Ti-VCT V6

Cooling System Leaks

• Symptoms: Coolant loss, overheating, visible puddles under the vehicle.
• Solution: Replacement of leaking hoses, water pump, or radiator.
• Cost: $300 - $700

3.5L EcoBoost V6

Turbocharger Issues

• Symptoms: Loss of power, whistling noises, increased exhaust smoke.
• Solution: Repair or replacement of turbocharger assembly.
• Cost: $1,200 - $2,500

Intake Manifold Runner Control

• Symptoms: Check engine light, rough idle, poor performance.
• Solution: Replacement of intake manifold or related components.
• Cost: $400 - $800

2.2L Duratorq TDCi Diesel

DPF (Diesel Particulate Filter) Issues

• Symptoms: Check engine light, reduced engine power, regeneration failures.
• Solution: Forced regeneration, DPF cleaning, or replacement.
• Cost: $500 - $1,500

Glow Plug Failure

• Symptoms: Hard starting in cold weather, rough idle.
• Solution: Replacement of faulty glow plugs.
• Cost: $200 - $500

Transmission

6-Speed Automatic (SelectShift)

Hesitation or Shuddering

• Symptoms: Jerky shifts, delayed engagement, shudder during acceleration.
• Solution: Transmission fluid flush and filter replacement, potential internal repairs.
• Cost: $300 - $1,000

6-Speed Manual

Clutch Wear

• Symptoms: Slipping clutch, difficulty shifting gears, burning smell.
• Solution: Clutch kit replacement (clutch disc, pressure plate, release bearing).
• Cost: $800 - $1,500

Suspension

Standard Chassis

Leaf Spring Breakage

• Symptoms: Sagging rear end, clunking noises over bumps, uneven tire wear.
• Solution: Replacement of broken leaf springs.
• Cost: $400 - $900

Worn Ball Joints/Tie Rod Ends

• Symptoms: Loose steering, uneven tire wear, clunking sounds.
• Solution: Replacement of worn suspension components.
• Cost: $300 - $700

Electrical

General Electrical System

Alternator Failure

• Symptoms: Dimming lights, battery warning light, dead battery.
• Solution: Replacement of the alternator.
• Cost: $400 - $800

Wiring Harness Issues

• Symptoms: Intermittent electrical faults, non-functioning accessories, warning lights.
• Solution: Diagnosis and repair or replacement of damaged wiring.
• Cost: $200 - $600

Exterior

Body Panels and Doors

Door Latch/Lock Actuator Failure

• Symptoms: Doors not locking/unlocking, difficulty opening/closing doors.
• Solution: Replacement of faulty door latch or actuator.
• Cost: $200 - $500

Lighting

Headlight/Taillight Condensation

• Symptoms: Moisture inside light housings, reduced light output.
• Solution: Sealing of housing or replacement of the light assembly.
• Cost: $150 - $400

Interior

HVAC System

Blower Motor Failure

• Symptoms: No air coming from vents or weak airflow, regardless of fan speed setting.
• Solution: Replacement of the blower motor or resistor.
• Cost: $200 - $500

Infotainment/Audio

Screen Glitches/Freezing

• Symptoms: Touchscreen unresponsive, display freezing or showing errors.
• Solution: Software update or replacement of the infotainment unit.
• Cost: $300 - $1,000

---

Summary Verdict

The 2016 Ford Transit-350 generally demonstrates good reliability for a commercial vehicle, especially considering its demanding use. The gasoline engines, particularly the 3.7L V6, tend to be more straightforward with fewer complex issues. The 3.5L EcoBoost, while powerful, can present turbocharger and intake system concerns. Diesel variants may encounter DPF and glow plug issues common to modern diesel technology. Transmission reliability is generally solid, though some owners report occasional shifting anomalies. Suspension components, particularly leaf springs, can experience wear due to heavy loads. Electrical issues like alternator failure are not uncommon. Overall, proactive maintenance and addressing reported issues promptly will contribute to the long-term dependability of the Transit-350.