2016 Ford Transit-350 HD
Here’s a comprehensive breakdown of common issues and complaints reported by owners of the 2016 Ford Transit-350 HD, categorized by major components and engine/transmission options. The 2016 Ford Transit-350 HD is a popular full-size van known for its versatility and cargo capacity. The 2016 model came with a variety of engine choices including the 3.7L Ti-VCT V6 (275 hp, 260 lb-ft torque), the 3.5L EcoBoost V6 (310 hp, 400 lb-ft torque), and the 3.2L Power Stroke I5 diesel (185 hp, 350 lb-ft torque). All engines were paired with a 6-speed automatic transmission (6R80). Owners generally appreciate the Transit’s spacious interior, comfortable ride, and fuel efficiency compared to older van models. Common dislikes include certain reliability concerns, the size of the vehicle making it difficult to maneuver in tight spaces, and some interior trim quality.
Engine
3.5L EcoBoost V6
- Turbocharger Failure
- Description/Symptoms: Reduced engine power, loud whistling or whining noise from the engine bay, check engine light. Can sometimes lead to complete engine failure if not addressed.
- Solution: Replacement of the failed turbocharger(s). Inspect oil feed lines for blockage.
- Estimated Cost to Fix: $1,500 - $3,000+
- Recalls: None Found
- Wastegate Actuator Failure
- Description/Symptoms: Loss of boost, check engine light, reduced engine power.
- Solution: Replacement of the wastegate actuator or the entire turbocharger assembly, depending on the specific failure.
- Estimated Cost to Fix: $500 - $1,500+
- Recalls: None Found
3.7L Ti-VCT V6
- Purge Valve Failure
- Description/Symptoms: Rough idle, stalling, check engine light, difficulty starting after fueling.
- Solution: Replacement of the purge valve.
- Estimated Cost to Fix: $100 - $300
- Recalls: None Found
3.2L Power Stroke I5 Diesel
- Diesel Particulate Filter (DPF) Issues
- Description/Symptoms: Reduced engine power, frequent regeneration cycles, check engine light, DPF warning light, potential for complete engine shutdown if the DPF becomes severely clogged.
- Solution: Forced DPF regeneration (if possible), cleaning of the DPF (may not always be effective), or DPF replacement.
- Estimated Cost to Fix: $500 - $2,500+
- Recalls: None Found
- EGR Valve Failure
- Description/Symptoms: Rough idle, black smoke from the exhaust, reduced engine power, check engine light.
- Solution: EGR valve replacement.
- Estimated Cost to Fix: $400 - $1,200+
- Recalls: None Found
Transmission
6R80 6-Speed Automatic
- Harsh Shifting/Slipping
- Description/Symptoms: Rough or delayed shifts, slipping between gears, especially between 3rd and 5th gear.
- Solution: Software reflash of the Transmission Control Module (TCM) can sometimes resolve the issue. If that doesn’t work, valve body replacement or complete transmission rebuild/replacement may be necessary.
- Estimated Cost to Fix: $100 (reflash) - $4,000+ (rebuild/replacement)
- Recalls: None Found
- Torque Converter Shudder
- Description/Symptoms: A shaking or shuddering sensation, especially at low speeds and during light acceleration.
- Solution: Replacement of the torque converter, and a transmission flush and fluid change.
- Estimated Cost to Fix: $800 - $2,000+
- Recalls: None Found
Suspension
- Rear Leaf Spring Sagging/Breaking
- Description/Symptoms: Rear end of the van sits lower than normal, especially when loaded. Potential for leaf springs to break, leading to unsafe driving conditions.
- Solution: Replacement of the rear leaf springs. Consider upgrading to heavier-duty springs if the van is frequently used for heavy loads.
- Estimated Cost to Fix: $500 - $1,500+
- Recalls: None Found
Electrical
- Dead Battery/Frequent Battery Drain
- Description/Symptoms: Battery frequently dies, especially after sitting for a few days. Difficulty starting.
- Solution: Test the battery and charging system. Check for parasitic drains (excessive current draw when the vehicle is off). Repair or replace faulty components causing the drain.
- Estimated Cost to Fix: $100 - $500+
- Recalls: None Found
- Door Lock Actuator Failure
- Description/Symptoms: Door locks not working properly, intermittent locking/unlocking, inability to lock or unlock doors with the key fob or interior switch.
- Solution: Replacement of the faulty door lock actuator.
- Estimated Cost to Fix: $150 - $400 per door
- Recalls: None Found
Exterior
- Sliding Door Issues
- Description/Symptoms: Difficulty opening or closing the sliding door, door getting stuck, excessive noise during operation.
- Solution: Lubricate door tracks and rollers. Inspect rollers and hinges for damage and replace as needed. Adjust the door alignment.
- Estimated Cost to Fix: $50 - $500+ (depending on the issue and parts needed)
- Recalls: None Found
Interior
- HVAC Blower Motor Failure
- Description/Symptoms: Blower motor not working, no air blowing from the vents, limited or no fan speed control.
- Solution: Replacement of the blower motor resistor or blower motor itself.
- Estimated Cost to Fix: $100 - $400+
- Recalls: None Found
- SYNC System Issues
- Description/Symptoms: Freezing, Crashing, Slow response times, connectivity issues with mobile phones.
- Solution: Performing a SYNC system reset or software update, or replacing the APIM.
- Estimated Cost to Fix: $0 (reset) - $500+
- Recalls: None Found
Summary
The 2016 Ford Transit-350 HD, while versatile and practical, has several common issues that prospective buyers should be aware of. Engine issues, particularly with the EcoBoost turbochargers and diesel particulate filter, can be costly to repair. Transmission problems like harsh shifting can also lead to significant expenses. Suspension and electrical problems add to the potential repair costs. The severity of these issues ranges from minor inconveniences to major mechanical failures. Overall, the cost of addressing these potential problems can range from a few hundred dollars to several thousand depending on the issue and the engine choice, making a thorough inspection and maintenance history review essential before purchasing a used 2016 Transit-350 HD.