2016 Ford Transit Custom
2016 Ford Transit Custom
Overview
The 2016 Ford Transit Custom is a popular commercial van known for its practicality and versatility. As with any vehicle, especially those used for demanding commercial purposes, certain areas may experience more wear or specific technical issues over time. This analysis focuses on documented reliability concerns beyond standard maintenance, examining common problems reported by owners and technicians across various components and powertrain options. The aim is to provide a clear, data-driven overview of potential reliability hotspots for the 2016 model year, helping owners and fleet managers make informed decisions regarding maintenance and potential repairs.
Engine
2.2L TDCi Diesel (100 PS)
Turbocharger Failure
- Symptoms: Loss of power, whistling noises, black smoke from exhaust.
- Solution: Replacement of the turbocharger unit.
- Cost: $800 - $1500
EGR Valve Issues
- Symptoms: Check engine light, rough idling, reduced engine performance, increased emissions.
- Solution: Cleaning or replacement of the EGR valve.
- Cost: $300 - $600
2.2L TDCi Diesel (125 PS)
Turbocharger Failure
- Symptoms: Loss of power, whistling noises, black smoke from exhaust.
- Solution: Replacement of the turbocharger unit.
- Cost: $800 - $1500
EGR Valve Issues
- Symptoms: Check engine light, rough idling, reduced engine performance, increased emissions.
- Solution: Cleaning or replacement of the EGR valve.
- Cost: $300 - $600
2.2L TDCi Diesel (155 PS)
Turbocharger Failure
- Symptoms: Loss of power, whistling noises, black smoke from exhaust.
- Solution: Replacement of the turbocharger unit.
- Cost: $800 - $1500
EGR Valve Issues
- Symptoms: Check engine light, rough idling, reduced engine performance, increased emissions.
- Solution: Cleaning or replacement of the EGR valve.
- Cost: $300 - $600
Transmission
6-Speed Manual
Clutch Wear
- Symptoms: Slipping clutch, difficulty engaging gears, burning smell.
- Solution: Clutch replacement (kit includes pressure plate, friction disc, release bearing).
- Cost: $700 - $1200
Gearbox Bearing Noise
- Symptoms: Whining or grinding noise from the gearbox, especially when accelerating or decelerating.
- Solution: Replacement of worn gearbox bearings.
- Cost: $500 - $900
6-Speed Automatic (Select Models)
Transmission Fluid Leaks
- Symptoms: Leaking fluid, rough shifting, overheating.
- Solution: Repair or replacement of seals and gaskets, fluid flush.
- Cost: $400 - $800
Torque Converter Issues
- Symptoms: Shuddering, slipping, delayed engagement.
- Solution: Replacement of the torque converter.
- Cost: $900 - $1600
Suspension
Standard Chassis
Worn Bushings
- Symptoms: Clunking noises over bumps, vague steering feel, uneven tire wear.
- Solution: Replacement of worn suspension bushings.
- Cost: $300 - $600
Shock Absorber Failure
- Symptoms: Bouncy ride, excessive body roll, fluid leaks from shock absorbers.
- Solution: Replacement of shock absorbers.
- Cost: $400 - $700
Electrical
Body Control Module (BCM)
Intermittent Faults
- Symptoms: Various electrical systems malfunctioning intermittently (lights, wipers, central locking).
- Solution: Diagnosis and reprogramming or replacement of the BCM.
- Cost: $500 - $1000
Battery Drain
Parasitic Drain
- Symptoms: Battery dies overnight or after short periods of inactivity.
- Solution: Identification and repair of the parasitic drain (faulty module, short circuit).
- Cost: $200 - $500
Exterior
Body Panels
Rusting
- Symptoms: Visible rust, particularly around wheel arches, sills, and door bottoms.
- Solution: Rust treatment and repair, repainting.
- Cost: $300 - $1000+
Door Latches
Sticking or Failing Latches
- Symptoms: Doors difficult to open or close, central locking issues.
- Solution: Lubrication or replacement of door latch mechanisms.
- Cost: $150 - $300
Interior
HVAC System
Blower Motor Failure
- Symptoms: No airflow from vents, or intermittent airflow.
- Solution: Replacement of the blower motor or resistor.
- Cost: $250 - $500
Infotainment System
Screen Freezing/Unresponsiveness
- Symptoms: Touchscreen becomes unresponsive or freezes.
- Solution: Software update or replacement of the infotainment unit.
- Cost: $400 - $900
Summary Verdict
The 2016 Ford Transit Custom generally offers good reliability for a commercial vehicle, with most issues being manageable and repairable. The 2.2L TDCi diesel engines, while robust, can be prone to turbocharger and EGR valve issues, which are common in many diesel applications. Manual transmissions may require clutch replacements over time, and automatic variants can experience fluid leaks or torque converter problems. Suspension components like bushings and shocks are subject to wear, especially under heavy use. Electrical gremlins, particularly with the BCM, and battery drain can occur. Exterior rust is a concern in certain climates, and interior components like the HVAC blower motor and infotainment system can also develop faults. Regular maintenance and prompt attention to early symptoms are key to maintaining the long-term reliability of the Transit Custom.