2017 Volkswagen Constellation

2017 Volkswagen Constellation

Overview

The 2017 Volkswagen Constellation, a robust commercial vehicle, is generally recognized for its durability and operational efficiency in demanding environments. Designed for heavy-duty applications, its engineering prioritizes longevity and performance under load. While specific model configurations and usage patterns can influence reliability, the Constellation typically demonstrates strong performance in its core functions. This analysis focuses on documented technical issues beyond routine maintenance, providing insights into potential areas of concern for fleet managers and owners. The data aims to offer a clear picture of the vehicle’s reliability across key systems, enabling informed decision-making regarding maintenance and potential repairs.

---

Engine

MAN D0836 LFL40 6.9L Inline-6 Diesel

EGR Cooler Leaks

• Symptoms: Coolant loss, white smoke from exhaust, overheating.
• Solution: Replacement of the EGR cooler assembly.
• Cost: $800 - $1500

Turbocharger Failure

• Symptoms: Loss of power, excessive smoke, whistling noises.
• Solution: Turbocharger repair or replacement.
• Cost: $1500 - $3000

MAN D2066 LF01 10.5L Inline-6 Diesel

Fuel Injector Issues

• Symptoms: Rough idling, poor fuel economy, engine misfires, black smoke.
• Solution: Cleaning or replacement of faulty fuel injectors.
• Cost: $600 - $1200 per injector

Coolant Leaks (Head Gasket)

• Symptoms: Overheating, coolant loss, milky oil, white exhaust smoke.
• Solution: Replacement of the head gasket.
• Cost: $2000 - $4000

Transmission

ZF AS Tronic Automated Manual Transmission

Clutch Actuator Malfunction

• Symptoms: Difficulty shifting gears, ‘clunking’ noises, transmission warning lights.
• Solution: Replacement of the clutch actuator or related sensors.
• Cost: $1000 - $2500

Transmission Control Module (TCM) Errors

• Symptoms: Erratic shifting, failure to engage gears, ‘check transmission’ warning.
• Solution: Software update or replacement of the TCM.
• Cost: $800 - $1800

Allison Automatic Transmission (e.g., 3000/4000 Series)

Torque Converter Issues

• Symptoms: Slipping, shuddering, delayed engagement, overheating.
• Solution: Repair or replacement of the torque converter.
• Cost: $1200 - $2800

Suspension

Heavy-Duty Leaf Spring Suspension

Leaf Spring Breakage

• Symptoms: Sagging ride height, uneven tire wear, unusual noises over bumps.
• Solution: Replacement of broken leaf springs.
• Cost: $500 - $1000 per axle

Air Suspension (Optional)

Air Spring Leaks

• Symptoms: Vehicle sagging on one side, uneven ride height, compressor running excessively.
• Solution: Replacement of leaking air springs or air lines.
• Cost: $400 - $900 per spring

Electrical

Wiring Harness

Corrosion and Chafing

• Symptoms: Intermittent electrical faults, warning lights, non-functional components.
• Solution: Inspection, repair, or replacement of damaged sections of the wiring harness.
• Cost: $300 - $1000+

Alternator

Premature Failure

• Symptoms: Battery warning light, dim headlights, electrical system malfunctions.
• Solution: Replacement of the alternator.
• Cost: $500 - $1000

Exterior

Body Panels and Frame

Corrosion (Chassis and Cab)

• Symptoms: Rust formation, particularly in areas exposed to salt and moisture.
• Solution: Rust treatment, panel repair, or replacement.
• Cost: $200 - $1500+ depending on severity

Lighting Systems

No Major Issues

• Symptoms: No widespread issues reported.
• Solution: No widespread issues reported.
• Cost: No widespread issues reported.

Interior

HVAC System

Blower Motor Failure

• Symptoms: No airflow from vents, inconsistent fan speeds.
• Solution: Replacement of the blower motor or resistor.
• Cost: $300 - $700

Driver Controls and Displays

No Major Issues

• Symptoms: No widespread issues reported.
• Solution: No widespread issues reported.
• Cost: No widespread issues reported.

---

Summary Verdict

The 2017 Volkswagen Constellation generally exhibits good reliability for its class, with the most commonly reported issues stemming from its heavy-duty powertrain components, particularly the engines and transmissions. EGR cooler leaks and turbocharger issues are notable for the smaller MAN diesel, while fuel injector problems and head gasket failures can affect the larger engines. Transmission-wise, the automated manual and automatic options can experience issues with actuators, control modules, and torque converters. Suspension components like leaf springs and air springs can also require attention due to the vehicle’s workload. Electrical system integrity, especially wiring harnesses, is crucial and can be a source of intermittent faults. Exterior corrosion is a concern in harsh environments. Overall, with diligent maintenance and prompt attention to emerging issues, the Constellation can remain a dependable workhorse.