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2019 Volvo VNL 860

2019 Volvo VNL 860

Overview

The 2019 Volvo VNL 860 is a premium Class 8 truck designed for long-haul operations, emphasizing driver comfort and fuel efficiency. Volvo’s reputation for robust engineering is generally reflected in the VNL 860’s reliability. While specific component failures are rare, like any complex vehicle, some areas may require attention over time. This analysis focuses on documented technical issues beyond routine maintenance, providing insights into potential areas of concern for owners and fleet managers. The VNL 860 aims to minimize downtime through durable construction and advanced technology, making it a strong contender in the heavy-duty trucking market.


Engine

Volvo D13 (12.8L Diesel)

EGR Cooler Leaks

  • Symptoms: Coolant loss, white smoke from exhaust, overheating.
  • Solution: Replacement of the EGR cooler assembly.
  • Cost: $1,200 - $2,500

Turbocharger Failure

  • Symptoms: Loss of power, excessive smoke, whistling noises.
  • Solution: Turbocharger repair or replacement.
  • Cost: $1,500 - $3,000

Volvo D11 (10.8L Diesel)

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Transmission

Volvo I-Shift (Automated Manual)

Clutch Actuator Malfunction

  • Symptoms: Difficulty shifting gears, error codes related to transmission.
  • Solution: Repair or replacement of the clutch actuator.
  • Cost: $800 - $1,800

Transmission Control Module (TCM) Errors

  • Symptoms: Erratic shifting, ‘check transmission’ warning light.
  • Solution: Software update or TCM replacement.
  • Cost: $500 - $1,500

Eaton Fuller (Manual)

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Suspension

Volvo Air Suspension

Air Spring Leaks

  • Symptoms: Vehicle sagging on one side, uneven ride height.
  • Solution: Replacement of leaking air springs.
  • Cost: $300 - $700 per spring

Ride Height Control Valve Issues

  • Symptoms: Inconsistent ride height, vehicle not leveling properly.
  • Solution: Repair or replacement of the ride height control valve.
  • Cost: $400 - $900

Electrical

Wiring Harness

Corrosion in Connectors

  • Symptoms: Intermittent electrical faults, warning lights, component failures.
  • Solution: Cleaning and sealing connectors, or harness replacement.
  • Cost: $300 - $1,000+

Infotainment System

Software Glitches

  • Symptoms: Screen freezing, unresponsiveness, audio issues.
  • Solution: Software updates or system reset.
  • Cost: $100 - $500 (if hardware related)

Exterior

Body Panels

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Lighting

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Interior

Cabin Trim

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Seating

No widespread issues reported.

  • Symptoms: N/A
  • Solution: N/A
  • Cost: Varies

Summary Verdict

The 2019 Volvo VNL 860 demonstrates strong reliability, consistent with Volvo’s reputation in the heavy-duty sector. The most frequently cited technical concerns revolve around the D13 engine’s EGR cooler and turbocharger, and potential issues with the I-Shift transmission’s actuator or control module. Electrical system issues, particularly connector corrosion, can lead to intermittent faults. However, these are often repairable and not indicative of systemic design flaws. The suspension and exterior/interior components generally perform well with no widespread reported failures. Proactive maintenance and addressing early signs of these specific issues can ensure the VNL 860 continues to provide dependable service.

This post is licensed under CC BY 4.0 by the author.