2020 Chevrolet Express 3500

Introduction:

The 2020 Chevrolet Express 3500 is a full-size van that offers a spacious cabin and powerful performance. It comes with a choice of two engine options and two transmission options. The standard engine is a 6.6-liter V8, which produces 401 horsepower and 464 lb-ft of torque. The optional engine is a 6.6-liter Duramax diesel V8, which generates 270 horsepower and 664 lb-ft of torque. Transmission options include a 6-speed automatic and a 10-speed automatic.

People like the Express 3500 for its rugged construction, reliable performance, and spacious interior. However, some owners have reported issues with various components of the vehicle.

Engine

6.6-liter V8

• Fuel Pump Failure:
  • Description/Symptoms: The fuel pump fails, causing the engine to stall or lose power.
  • Solution: Replace the fuel pump.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Throttle Position Sensor Malfunction:
  • Description/Symptoms: The throttle position sensor malfunctions, causing the engine to hesitate or surge.
  • Solution: Replace the throttle position sensor.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

6.6-liter Duramax Diesel V8

• Injector Failure:
  • Description/Symptoms: One or more fuel injectors fail, causing the engine to misfire or lose power.
  • Solution: Replace the faulty injectors.
  • Estimated Cost to Fix: $1,000 - $2,000+
  • Recalls: None Found

Transmission

6-speed Automatic

• Shifting Problems:
  • Description/Symptoms: The transmission shifts roughly or hesitates during shifting.
  • Solution: Replace the transmission solenoid or valve body.
  • Estimated Cost to Fix: $500 - $1,200+
  • Recalls: None Found

10-speed Automatic

• No Issues Found

Suspension

• Rear Leaf Spring Failure:
  • Description/Symptoms: The rear leaf springs break, causing the van to sag or bounce excessively.
  • Solution: Replace the rear leaf springs.
  • Estimated Cost to Fix: $500 - $1,000+
  • Recalls: None Found
• Stabilizer Bar Links Wear:
  • Description/Symptoms: The stabilizer bar links wear out, causing clunking noises or excessive body roll.
  • Solution: Replace the stabilizer bar links.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Electrical

• Battery Discharge:
  • Description/Symptoms: The battery discharges quickly, preventing the vehicle from starting.
  • Solution: Replace the battery or alternator.
  • Estimated Cost to Fix: $200 - $600+
  • Recalls: None Found
• Wiring Harness Issues:
  • Description/Symptoms: Electrical problems occur due to damaged or loose wiring harnesses.
  • Solution: Repair or replace the wiring harness.
  • Estimated Cost to Fix: $300 - $800+
  • Recalls: None Found

Exterior

• Tailgate Corrosion:
  • Description/Symptoms: The tailgate develops rust and corrosion.
  • Solution: Replace the tailgate or apply a protective coating.
  • Estimated Cost to Fix: $500 - $1,500+
  • Recalls: None Found
• Door Panel Cracks:
  • Description/Symptoms: The door panels crack or split.
  • Solution: Replace the door panel.
  • Estimated Cost to Fix: $200 - $400+
  • Recalls: None Found

Interior

• Console Lid Hinge Failure:
  • Description/Symptoms: The console lid hinge breaks, causing the lid to fall open.
  • Solution: Replace the console lid hinge.
  • Estimated Cost to Fix: $100 - $200+
  • Recalls: None Found
• Seat Heaters Malfunction:
  • Description/Symptoms: The seat heaters do not work or malfunction.
  • Solution: Replace the seat heater element or wiring.
  • Estimated Cost to Fix: $200 - $600+
  • Recalls: None Found

Summary

The 2020 Chevrolet Express 3500 has a few commonly reported issues that range in severity and cost. The most common engine issue is fuel pump failure, which can be costly to repair. Transmission problems and suspension component failures are also reported. Electrical issues, such as battery discharge and wiring harness issues, can also be inconvenient and expensive to fix. Interior issues are generally less severe and less costly to resolve. Overall, the Express 3500 is a reliable vehicle, but potential owners should be aware of these potential issues before making a purchase.