2020 Chevrolet Express Cargo

Introduction

The 2020 Chevrolet Express Cargo is a full-size cargo van available with a choice of two gasoline engines and two diesel engines. The gasoline engines are a 4.3L V6 producing 276 horsepower and 298 lb-ft of torque, and a 6.6L V8 producing 401 horsepower and 464 lb-ft of torque. The diesel engines are a 2.8L Duramax inline-four producing 181 horsepower and 369 lb-ft of torque, and a 6.6L Duramax V8 producing 240 horsepower and 460 lb-ft of torque. All engines are paired with a 6-speed automatic transmission.

The Express Cargo is known for its spacious cargo area, powerful engines, and durable construction. However, there have been some reports of issues with the vehicle, which are detailed below.

Engine

4.3L V6

• Intake manifold gasket failure
  • Description/Symptoms: Coolant or oil leaks from the intake manifold, rough idling, loss of power
  • Solution: Replace the intake manifold gasket
  • Estimated Cost to Fix: $300 - $600
  • Recalls: None Found
• Fuel injector failure
  • Description/Symptoms: Engine misfires, hard starting, poor fuel economy
  • Solution: Replace the fuel injector(s)
  • Estimated Cost to Fix: $200 - $400 per injector
  • Recalls: None Found

6.6L V8

• Valve train noise
  • Description/Symptoms: Tapping or ticking noises from the engine, especially at cold startup
  • Solution: Adjust the valve lash
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found
• Exhaust manifold cracking
  • Description/Symptoms: Loud exhaust noise, loss of power, poor fuel economy
  • Solution: Replace the exhaust manifold
  • Estimated Cost to Fix: $600 - $1,000
  • Recalls: None Found

2.8L Duramax

• Turbocharger failure
  • Description/Symptoms: Loss of power, black smoke from the exhaust, overboosting
  • Solution: Replace the turbocharger
  • Estimated Cost to Fix: $2,000 - $3,000
  • Recalls: None Found
• Injector failure
  • Description/Symptoms: Engine misfires, hard starting, poor fuel economy
  • Solution: Replace the injector(s)
  • Estimated Cost to Fix: $500 - $1,000 per injector
  • Recalls: None Found

6.6L Duramax

• EGR valve failure
  • Description/Symptoms: Engine overheating, poor fuel economy, reduced power
  • Solution: Replace the EGR valve
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: 17V-040

Transmission

• Transmission slipping
  • Description/Symptoms: Difficulty shifting gears, loss of power, harsh shifting
  • Solution: Replace the transmission
  • Estimated Cost to Fix: $2,500 - $4,000
  • Recalls: None Found

Suspension

• Rear leaf springs breaking
  • Description/Symptoms: Sagging rear end, uneven tire wear, reduced handling
  • Solution: Replace the leaf springs
  • Estimated Cost to Fix: $500 - $1,000 per spring
  • Recalls: None Found
• Control arm bushings wearing out
  • Description/Symptoms: Loose or sloppy steering, vibrations, uneven tire wear
  • Solution: Replace the control arm bushings
  • Estimated Cost to Fix: $200 - $400 per bushing
  • Recalls: None Found

Electrical

• Battery drain
  • Description/Symptoms: Battery goes dead after a few hours or days, even when the vehicle is not in use
  • Solution: Check for parasitic drains, such as faulty door switches or lights
  • Estimated Cost to Fix: $100 - $500
  • Recalls: None Found
• Alternator failure
  • Description/Symptoms: Dimming lights, electrical malfunctions, battery warning light illuminated
  • Solution: Replace the alternator
  • Estimated Cost to Fix: $500 - $800
  • Recalls: None Found

Exterior

• Door lock failure
  • Description/Symptoms: Doors cannot be locked or unlocked, key fob does not work
  • Solution: Replace the door lock actuator
  • Estimated Cost to Fix: $200 - $400 per door
  • Recalls: None Found
• Tailgate rust
  • Description/Symptoms: Rust spots or holes on the tailgate
  • Solution: Repair or replace the tailgate
  • Estimated Cost to Fix: $500 - $1,500
  • Recalls: None Found

Interior

• Dashboard cracking
  • Description/Symptoms: Cracks in the dashboard surface, especially in hot weather
  • Solution: Replace the dashboard
  • Estimated Cost to Fix: $500 - $1,000
  • Recalls: None Found
• HVAC blower motor failure
  • Description/Symptoms: No air flow from the vents, excessive noise from the blower motor
  • Solution: Replace the blower motor
  • Estimated Cost to Fix: $200 - $400
  • Recalls: None Found

Summary

Overall, the 2020 Chevrolet Express Cargo has a few potential issues, but they are not widespread. The most common problems are with the engine and suspension, but even these are relatively infrequent. The Express Cargo is still a reliable and capable van, but it is important to be aware of these potential issues before making a purchase.