2020 Ford Fusion

The 2020 Ford Fusion is a mid-size sedan that offers a comfortable ride, spacious interior, and a range of engine options. While discontinued after 2020, it remains a popular choice in the used car market. Engine options for the 2020 Fusion include a 1.5L EcoBoost I4 (181 hp, 185 lb-ft torque), a 2.0L EcoBoost I4 (245 hp, 275 lb-ft torque), and a 2.5L Duratec I4 (175 hp, 175 lb-ft torque). It also was offered as a hybrid with a 2.0L I4 engine, and as a plug-in hybrid named the Fusion Energi. The gasoline engines are paired with a 6-speed automatic transmission. Owners generally appreciate the Fusion’s fuel efficiency, quiet cabin, and user-friendly technology. Common dislikes include its somewhat bland styling (relative to competitors) and the lack of significant updates in its final years.

Engine

2.5L Duratec I4

• No Issues Found

1.5L EcoBoost I4

• Coolant Intrusion into Cylinders
  • Description/Symptoms: Coolant leaks into the cylinders, which can cause the engine to misfire, run rough, and potentially cause severe damage to the engine internals. White smoke from the exhaust is also a common symptom. This is generally caused by the cylinder head cracking.
  • Solution: Replace the cylinder head and potentially other damaged engine components.
  • Estimated Cost to Fix: $2,000 - $4,000+
  • Recalls: None Found

2.0L EcoBoost I4

• No Issues Found

Transmission

6-Speed Automatic Transmission

• Harsh Shifting/Jerking
  • Description/Symptoms: Some owners have reported experiencing harsh shifting, jerking, or hesitation during gear changes. This can be more pronounced at lower speeds.
  • Solution: In some cases, a transmission control module (TCM) re-flash or software update can resolve the issue. More severe cases may require valve body replacement or transmission rebuild.
  • Estimated Cost to Fix: $100 - $200+ (re-flash); $800 - $3,000+ (valve body/rebuild)
  • Recalls: None Found

Suspension

• No Issues Found

Electrical

• Infotainment System Freezing/Crashing
  • Description/Symptoms: The SYNC infotainment system may occasionally freeze, become unresponsive, or crash. This can affect navigation, audio, and other features.
  • Solution: A software update may resolve the issue. In some cases, a system reset or replacement of the APIM (accessory protocol interface module) might be required.
  • Estimated Cost to Fix: $0 (software update); $500 - $1,000+ (APIM replacement)
  • Recalls: None Found
• Backup Camera Malfunction
  • Description/Symptoms: The backup camera may fail to display an image, show a distorted image, or become intermittently inoperative.
  • Solution: Check the camera connections and wiring harness. Replacement of the camera is the common fix.
  • Estimated Cost to Fix: $200 - $500+
  • Recalls: None Found

Exterior

• No Issues Found

Interior

• No Issues Found

Summary

The 2020 Ford Fusion generally exhibits relatively few widespread and severe issues. The most concerning is the potential for coolant intrusion in the 1.5L EcoBoost engine, which can lead to significant engine damage and costly repairs. Other issues, such as transmission harshness and infotainment glitches, are less severe and often addressable with software updates or relatively minor repairs. Overall, the 2020 Fusion appears to be a reasonably reliable vehicle, but potential buyers should be aware of the noted issues, especially concerning the 1.5L engine.