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2021 Ford E-350 Super Duty

2021 Ford E-350 Super Duty

Overview

The 2021 Ford E-350 Super Duty is a robust commercial van designed for heavy-duty tasks. Its reputation for durability is generally strong, particularly in its powertrain and chassis components. However, like any vehicle, specific areas can experience issues. This analysis focuses on documented technical reliability concerns beyond routine maintenance, examining common problems reported by owners and technicians across various systems. The E-350’s focus on utility means that while the core mechanicals are built to last, certain auxiliary systems might require attention over time, especially under demanding operational conditions. Understanding these potential weak points can help fleet managers and owners proactively address maintenance and minimize downtime.


Engine

5.4L Triton V8

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

6.8L Triton V10

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

6.2L V8

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

7.3L V8 (Gas)

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Transmission

5R110W Automatic

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

6R140 Automatic

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Suspension

Standard Chassis

No Major Issues

  • Symptoms: No widespread issues reported.
  • Solution: No widespread issues reported.
  • Cost: N/A

Electrical

Wiring Harness

Intermittent Electrical Faults

  • Symptoms: Various warning lights may illuminate, power windows or locks may malfunction, or accessories may stop working intermittently.
  • Solution: Diagnosis and repair of damaged or corroded wiring, or replacement of faulty connectors.
  • Cost: $300 - $800

Alternator

Early Failure

  • Symptoms: Battery warning light illuminates, dimming headlights, difficulty starting the engine, or complete loss of electrical power.
  • Solution: Replacement of the alternator.
  • Cost: $500 - $900

Exterior

Body Panels

Rusting

  • Symptoms: Visible corrosion, particularly around wheel wells, door bottoms, and frame rails, especially in areas with harsh weather or road salt.
  • Solution: Rust treatment, panel repair, or replacement. Undercoating and regular washing can help prevent.
  • Cost: $200 - $1500+

Door Latches

Sticking or Failure

  • Symptoms: Doors may be difficult to open or close, or may not latch securely.
  • Solution: Lubrication, adjustment, or replacement of door latch mechanisms.
  • Cost: $150 - $350

Interior

HVAC System

Blower Motor Failure

  • Symptoms: No airflow from vents, or intermittent airflow, regardless of fan speed setting.
  • Solution: Replacement of the blower motor or blower motor resistor.
  • Cost: $250 - $500

Seat Upholstery

Excessive Wear

  • Symptoms: Tearing or significant wear on driver’s seat, especially on the bolsters, due to frequent ingress/egress.
  • Solution: Repair or replacement of seat covers or the entire seat.
  • Cost: $300 - $700

Summary Verdict

The 2021 Ford E-350 Super Duty demonstrates strong mechanical reliability, with its core engine and transmission options generally free from widespread significant issues. The chassis and suspension are built for heavy use and typically hold up well. However, potential areas for attention include the electrical system, where intermittent faults and alternator failures have been noted. Exterior components, particularly body panels in corrosive environments, can be susceptible to rust, and door latches may require attention. Interior components like the HVAC blower motor and seat upholstery can also experience wear or failure over time. Overall, the E-350 is a dependable workhorse, but owners should be mindful of these specific potential issues, especially concerning electrical and exterior durability.

This post is licensed under CC BY 4.0 by the author.