2022 Chevrolet Express 3500

Introduction:

The 2022 Chevrolet Express 3500 is a full-size van designed for commercial and personal use. It offers a range of engine and transmission options, including a 6.6L V8 gasoline engine, a 6.6L V8 diesel engine, and a 10-speed automatic transmission. The Express 3500 is known for its spacious interior, rugged construction, and towing capabilities. While it is generally reliable, some owners have reported specific issues with certain components.

Engine

6.6L V8 Gasoline Engine

• Oil Leak: Oil can leak from the oil pan gasket or the valve cover gasket. Symptoms include low oil levels and oil spots underneath the vehicle. The leak can be fixed by replacing the affected gasket. Estimated Cost to Fix: $150 - $400+

6.6L V8 Diesel Engine

• Fuel Injector Failure: Fuel injectors can fail, causing the engine to run rough, misfire, or lose power. The faulty injectors need to be replaced. Estimated Cost to Fix: $800 - $1,200+
• Turbocharger Problems: The turbocharger can fail, resulting in reduced engine performance, smoke from the exhaust, and excessive turbo noise. The turbocharger may need to be rebuilt or replaced. Estimated Cost to Fix: $1,500 - $3,000+

Transmission

10-Speed Automatic Transmission

• Shifting Issues: The transmission may hesitate or slip when shifting gears. It can be caused by a faulty shift solenoid or transmission control module. The affected components need to be replaced. Estimated Cost to Fix: $500 - $1,500+

Suspension

• Leaf Spring Failure: Leaf springs can break or crack, leading to a rough ride and uneven tire wear. The damaged leaf springs need to be replaced. Estimated Cost to Fix: $400 - $800+

Electrical

• Battery Drain: The battery can drain quickly, even when the vehicle is parked. The issue can be caused by a faulty alternator or a parasitic electrical draw. The source of the drain needs to be identified and fixed. Estimated Cost to Fix: $200 - $600+

Exterior

• Door Handle Failure: Door handles can break or become loose, making it difficult to open the doors. The affected door handles need to be replaced. Estimated Cost to Fix: $150 - $300+

Interior

• Dashboard Rattle: The dashboard may rattle or vibrate, particularly on rough roads. The source of the rattle needs to be identified and fixed by adding insulation or tightening loose components. Estimated Cost to Fix: $100 - $300+
• Seat Belt Issues: Seat belts may fail to retract or may not lock properly. The faulty seat belts need to be replaced. Estimated Cost to Fix: $150 - $300+

Recalls

• NHTSA Recall Number: 22V-326 - Risk of fuel pump failure
• NHTSA Recall Number: 22V-462 - Risk of brake line corrosion

Summary

While the 2022 Chevrolet Express 3500 is generally reliable, some owners have experienced issues with specific components. The most common issues are oil leaks, fuel injector failure, and shifting issues. The severity and cost of these issues vary, but most can be addressed with relatively affordable repairs.