2022 Chevrolet Express Cargo

The 2022 Chevrolet Express Cargo Van is a full-size workhorse, appreciated for its spacious interior, robust build, and traditional body-on-frame design which allows for easy customization and heavy-duty capability. However, it lags behind more modern vans in terms of fuel efficiency, technology, and ride comfort. The 2022 model offers three engine options: a 4.3L V6 producing 276 hp and 298 lb-ft of torque, a 6.6L V8 generating 401 hp and 464 lb-ft of torque, and a 2.8L Duramax Turbo-Diesel inline-4 which produces 181 hp and 369 lb-ft of torque. The 4.3L V6 engine is paired with an 8-speed automatic transmission, while the 6.6L V8 and the 2.8L Diesel engine are mated to a heavy-duty 6-speed automatic transmission. The 2.8L Diesel was discontinued in 2022, but may still be found in vehicles manufactured early in the model year.

Engine

4.3L V6

• No Issues Found

6.6L V8

• No Issues Found

2.8L Duramax Turbo-Diesel Inline-4

• Fuel Injector Failure
  • Description/Symptoms: Rough idle, black smoke from exhaust, loss of power, engine misfires, potential for engine damage if left unaddressed.
  • Solution: Diagnosis of the faulty injector and replacement with a new, calibrated injector.
  • Estimated Cost to Fix: $500 - $1500+ depending on the number of injectors replaced and labor costs.
  • Recalls: None Found

Transmission

8-Speed Automatic (Paired with 4.3L V6)

• No Issues Found

6-Speed Automatic (Paired with 6.6L V8 and 2.8L Diesel)

• Harsh Shifting/Slipping
  • Description/Symptoms: Abrupt or delayed shifts, slipping between gears, particularly noticeable during acceleration or deceleration. May be accompanied by transmission warning lights on the dashboard.
  • Solution: Diagnosis of the transmission fluid condition and levels and solenoids, valve body, or complete transmission replacement if the issues are severe.
  • Estimated Cost to Fix: $200 (fluid change) - $4,000+ (transmission replacement)
  • Recalls: None Found

Suspension

• Premature Bushing Wear
  • Description/Symptoms: Clunking noises, particularly over bumps, wandering steering, uneven tire wear.
  • Solution: Inspection of the suspension components and replacement of worn bushings (control arm bushings, sway bar bushings).
  • Estimated Cost to Fix: $200 - $800+ depending on the bushings needing replacement and labor.
  • Recalls: None Found

Electrical

• Flickering/Dimming Headlights
  • Description/Symptoms: Intermittent flickering or dimming of headlights, even with a fully charged battery. May be related to voltage drop.
  • Solution: Check ground connections, inspect wiring harnesses for corrosion or damage, test alternator output and voltage regulator. Replacement of faulty components (alternator, battery, wiring harnesses) as needed.
  • Estimated Cost to Fix: $100 - $500+ depending on the cause.
  • Recalls: None Found

Exterior

• Side Door Latch Failure
  • Description/Symptoms: Difficult to open or close the side doors. The door latch does not actuate properly.
  • Solution: Inspect and lubricate the latch mechanism. If lubrication does not solve the issue, the latch may need to be replaced.
  • Estimated Cost to Fix: $100 - $300
  • Recalls: None Found

Interior

• HVAC Blower Motor Failure
  • Description/Symptoms: The blower motor stops working, resulting in no airflow from the vents. This can affect both heating and air conditioning.
  • Solution: Replacement of the blower motor. It could also be the blower motor resistor that needs to be replaced.
  • Estimated Cost to Fix: $150 - $400+
  • Recalls: None Found

Summary:

The 2022 Chevrolet Express Cargo, while a popular and functional work van, exhibits a few common issues. Electrical problems such as flickering headlights can be annoying. Suspension bushing wear can cause noise and handling problems. Transmission issues, though not widely reported, are serious and expensive to repair if they occur. If the vehicle is equipped with a 2.8L Diesel, the fuel injectors should be inspected periodically. Potential buyers should be aware of these issues and thoroughly inspect the vehicle or have it inspected by a trusted mechanic before purchasing.