2023 Chevrolet Express 3500

The 2023 Chevrolet Express 3500 is a full-size van primarily used for commercial purposes, known for its robust build and cargo capacity. Engine options include a 4.3L V6 producing 276 horsepower and 298 lb-ft of torque, a 6.6L V8 generating 401 horsepower and 464 lb-ft of torque, and a 2.8L Duramax Turbo-Diesel four-cylinder rated at 181 horsepower and 369 lb-ft of torque. All engine options are paired with an 8-speed automatic transmission. Owners often appreciate the Express 3500’s utilitarian design and payload capabilities, but some dislike its dated interior, fuel economy, and limited modern technology features.

Engine

6.6L V8

• Excessive Oil Consumption
  • Description/Symptoms: Some owners have reported higher-than-expected oil consumption, requiring more frequent oil additions between scheduled oil changes. Symptoms include low oil level warnings and visible exhaust smoke.
  • Solution: The fix could range from replacing PCV valve to piston rings. A diagnostic check is necessary to determine the root cause, followed by the appropriate repair.
  • Estimated Cost to Fix: $500 - $5,000+
  • Recalls: None Found

4.3L V6

No Issues Found

2.8L Duramax Turbo-Diesel

No Issues Found

Transmission

8-Speed Automatic Transmission (All Engines)

• Harsh or Delayed Shifts
  • Description/Symptoms: Some owners have reported experiencing harsh or delayed shifts, particularly between certain gears. This can manifest as a noticeable clunk or hesitation during acceleration or deceleration.
  • Solution: Possible causes include valve body issues, software glitches, or internal mechanical problems. Diagnosis would involve checking transmission fluid levels/condition, scanning for diagnostic trouble codes (DTCs), and potentially a transmission service or replacement of faulty components.
  • Estimated Cost to Fix: $300-$6,000+
  • Recalls: None Found

Suspension

• Premature Wear of Suspension Components
  • Description/Symptoms: Reports of ball joints, tie rod ends, or other suspension components wearing out prematurely, especially in vehicles used for heavy hauling or frequently driven on rough roads. Symptoms include unusual noises (clunking, squeaking) from the suspension, uneven tire wear, or loose steering.
  • Solution: Inspection of the suspension system, followed by replacement of worn components. Upgrading to heavy-duty parts may be recommended for vehicles regularly used for heavy loads.
  • Estimated Cost to Fix: $200 - $1,000+
  • Recalls: None Found

Electrical

• Intermittent Issues with Infotainment System
  • Description/Symptoms: Some owners have experienced intermittent issues with the infotainment system, such as freezing, screen blackouts, or loss of functionality.
  • Solution: Software updates may resolve the issue, but hardware replacement might be required in some cases.
  • Estimated Cost to Fix: $100 - $1,500+
  • Recalls: None Found
• Battery Drain
  • Description/Symptoms: Owners have reported issues with batteries draining prematurely, even when the vehicle is not in use.
  • Solution: Diagnosis of parasitic draw and possible replacement of a faulty module or wiring.
  • Estimated Cost to Fix: $100-$500+
  • Recalls: None Found

Exterior

• Sliding Door Issues
  • Description/Symptoms: Difficulties opening or closing the sliding side door, including sticking, binding, or requiring excessive force.
  • Solution: Lubrication of the door tracks and hinges, adjustment of the door alignment, or replacement of damaged components such as rollers or latches.
  • Estimated Cost to Fix: $50 - $500+
  • Recalls: None Found

Interior

• Air Conditioning Performance Issues
  • Description/Symptoms: Inadequate cooling from the air conditioning system, particularly in hot weather.
  • Solution: Check refrigerant levels, inspect the compressor and condenser, and address any leaks or faulty components.
  • Estimated Cost to Fix: $100 - $1,000+
  • Recalls: None Found

Summary

The 2023 Chevrolet Express 3500 can encounter a range of issues, with the most notable ones being excessive oil consumption in the 6.6L V8 engine and potential problems with the 8-speed transmission. The cost of repairs varies significantly, with some issues being relatively minor and inexpensive to fix, while others, like engine or transmission repairs, can be substantially more costly. It is recommended to have a thorough inspection performed before purchasing a used 2023 Chevrolet Express 3500.