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2023 Ford F650

The 2023 Ford F-650 is a medium-duty truck known for its robust build, customizable configurations, and powerful engine options. Popular among businesses requiring heavy hauling and specialized applications, the F-650 offers a blend of capability and reliability. The available engine options include a 7.3L V8 gas engine producing 350 horsepower and 468 lb-ft of torque, and a 6.7L Power Stroke V8 diesel engine, which is the most popular option. The diesel engine delivers 270-330 horsepower and 700-750 lb-ft of torque, depending on the configuration. The F-650 is typically paired with a Ford TorqShift 6-speed automatic transmission. Owners often praise the truck’s towing capacity and versatility, while some common complaints revolve around its size, maneuverability, and fuel economy.

Engine

6.7L Power Stroke V8 Diesel

  • Fuel Injector Failure
    • Description/Symptoms: Rough idling, misfires, reduced power, and potential engine damage if left unaddressed. Black smoke from the exhaust, and fuel smell in the engine bay. Can be difficult to start.
    • Solution: Replace faulty fuel injectors. Recalibrate the fuel injection system.
    • Estimated Cost to Fix: $800 - $4,000+ depending on the number of injectors that need replacing and labor costs.
    • Recalls: None Found
  • Diesel Particulate Filter (DPF) Clogging/Regeneration Issues
    • Description/Symptoms: Reduced engine performance, frequent regeneration cycles, illuminated check engine light, and potential for engine damage due to back pressure.
    • Solution: Perform a manual DPF regeneration. If the DPF is damaged, replace it. Investigate the upstream cause, which could be bad sensors that are telling the computer that the DPF filter is clogged.
    • Estimated Cost to Fix: $200 - $500 for forced regeneration, $2,000 - $5,000+ for DPF replacement.
    • Recalls: None Found
  • Exhaust Gas Recirculation (EGR) Valve Failure
    • Description/Symptoms: Rough idling, decreased fuel economy, check engine light, and potential for overheating.
    • Solution: Replace the faulty EGR valve. Clean the EGR cooler to prevent future issues.
    • Estimated Cost to Fix: $500 - $1,500+
    • Recalls: None Found

7.3L V8 Gas

  • Valve Train Issues
    • Description/Symptoms: Ticking noises from the engine, rough running, loss of power, and a possible check engine light.
    • Solution: Inspect and replace faulty rocker arms, lifters, or pushrods.
    • Estimated Cost to Fix: $1,000 - $3,000+
    • Recalls: None Found

Transmission

Ford TorqShift 6-Speed Automatic

  • Harsh or Delayed Shifting
    • Description/Symptoms: Noticeable hard shifts between gears, delays when shifting from Park to Drive or Reverse.
    • Solution: Perform a transmission service, including fluid and filter replacement. Inspect and replace any faulty solenoids or valve body components.
    • Estimated Cost to Fix: $300 - $600 for service, $800 - $2,000+ for solenoid/valve body repairs.
    • Recalls: None Found
  • Transmission Slipping
    • Description/Symptoms: Engine revving high without a corresponding increase in speed, loss of power, and potential for complete transmission failure.
    • Solution: Inspect the transmission for internal damage. It might require a complete rebuild or replacement. Check the torque converter for damage.
    • Estimated Cost to Fix: $3,000 - $8,000+ for rebuild/replacement.
    • Recalls: None Found

Suspension

  • Leaf Spring Sagging/Cracking
    • Description/Symptoms: The vehicle sits lower than normal, especially when loaded. Reduced ride quality and potential for instability when hauling heavy loads.
    • Solution: Replace the affected leaf springs. Consider upgrading to heavy-duty springs for improved performance.
    • Estimated Cost to Fix: $800 - $2,000+ per spring, depending on the type and installation costs.
    • Recalls: None Found
  • Worn Shocks/Struts
    • Description/Symptoms: Bouncing, excessive body roll, and reduced handling.
    • Solution: Replace worn shocks or struts. Consider heavy-duty options for enhanced stability.
    • Estimated Cost to Fix: $300 - $1,000+ for parts and labor, depending on the brand and type.
    • Recalls: None Found

Electrical

  • Sensor Failures (ABS, TPMS, etc.)
    • Description/Symptoms: Warning lights on the dashboard, inaccurate readings, and potential malfunctions of the affected systems.
    • Solution: Diagnose the faulty sensor and replace it.
    • Estimated Cost to Fix: $100 - $500+ per sensor, depending on the type and location.
    • Recalls: None Found
  • Battery Drain Issues
    • Description/Symptoms: The vehicle is difficult to start or the battery is dead in the morning.
    • Solution: Perform a parasitic draw test to identify the source of the drain. Repair or replace the faulty component.
    • Estimated Cost to Fix: $100 - $1,000+ depending on the complexity of the issue.
    • Recalls: None Found

Exterior

  • Corrosion on Frame and Undercarriage
    • Description/Symptoms: Rust formation, weakening of structural components, and potential safety hazards. Particularly prevalent in areas with harsh winter conditions.
    • Solution: Clean and treat the affected areas with rust inhibitors. Apply a protective coating to prevent future corrosion. In severe cases, welding or component replacement may be necessary.
    • Estimated Cost to Fix: $200 - $1,000+ for rust treatment, $1,000 - $5,000+ for extensive repairs.
    • Recalls: None Found
  • Lighting Issues (Headlights, Taillights)
    • Description/Symptoms: Dim or non-functioning lights.
    • Solution: Replace the faulty bulbs or light assembly.
    • Estimated Cost to Fix: $50 - $500+ depending on the type of light.
    • Recalls: None Found

Interior

  • HVAC System Malfunctions
    • Description/Symptoms: Inconsistent heating or cooling, failure of the blower motor, or unusual noises from the system.
    • Solution: Diagnose and replace the faulty components (blower motor, resistor, actuator, etc.).
    • Estimated Cost to Fix: $200 - $1,000+ depending on the failed component and labor costs.
    • Recalls: None Found
  • Infotainment System Glitches
    • Description/Symptoms: Freezing, unresponsive touchscreen, Bluetooth connectivity problems, and audio issues.
    • Solution: Check for software updates. Reset the system. Replace the head unit if the issue persists.
    • Estimated Cost to Fix: $0 (for software updates) to $500 - $2,000+ for head unit replacement.
    • Recalls: None Found
  • Seat Issues
    • Description/Symptoms: Broken seat controls or motors.
    • Solution: Repair or replace faulty seat controls or motors.
    • Estimated Cost to Fix: $100-$800
    • Recalls: None Found

Summary

The 2023 Ford F-650, while a capable and robust truck, can experience several issues. Engine problems, particularly with the diesel variants, such as fuel injector failure and DPF issues, can be costly to repair. Transmission problems can also be expensive. Suspension issues, electrical glitches, and interior malfunctions contribute to the overall ownership experience. While some problems are minor, others can be quite severe, leading to significant repair bills. Potential buyers should be aware of these common issues and consider a thorough inspection before purchasing.

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